Abstract: Methods and systems for programming an electric motor are provided. An electric motor controller configured to be coupled to an electric motor is configured to control the electric motor to produce torque when direct current (DC) link voltage has up to 100% voltage ripple. The controller includes a first power input, a second power input, and a third power input, an energized line detection device, and a microprocessor. Each power input is configured to receive power from an alternating current (AC) power source. The energized line detection device is configured to sense which power input has received power from the AC power source and output an isolated signal. The microprocessor is coupled downstream from the energized line detection device and is configured to determine an operating profile for the electric motor based on the isolated signal.

Abstract: A motor controller is provided that includes an inverter configured to drive an electric motor, a rectifier configured to rectify an alternating current (AC) input current and to output the rectified AC input current to the inverter, and a controller coupled to the inverter. The controller is configured to improve a power factor of the motor controller by controlling the AC input current based on a direct current (DC) link voltage measurement.

Abstract: An electric motor controller is configured to be coupled to an electric motor. The controller includes an inverter and a control unit coupled to the inverter. The inverter is configured to receive an input voltage and to provide a conditioned output voltage to the electric motor. The control unit is configured to control the electric motor to produce positive torque when direct current (DC) link voltage has a 100% voltage ripple. Methods for controlling an electric motor using the electric motor controller are also provided.

Abstract: Protection of a motor controller from a transient voltage and/or an over-voltage condition is described. A drive circuit includes a rectifier portion and at least one inductive device coupled to the rectifier portion. The drive circuit further includes at least one voltage clamping device coupled in parallel with the at least one inductive device, and at least one switching device configured to open as a function of a direct current (DC) link voltage value.

Abstract: An electric motor communication system for use with a fluid moving system is provided. The electric motor communication system includes an electric motor including a wireless communication device configured to transmit and receive wireless signals, and a processing device coupled to the wireless communication device and configured to control the electric motor based at least in part on wireless signals received at the wireless communication device. The electric motor communication system further includes at least one external device configured to communicate wirelessly with the electric motor.

Abstract: A drive circuit is provided for reducing conducted electromagnetic interference provided by a power line to a motor controller. The power line includes a first alternating current (AC) line output and a second AC line output. The drive circuit includes an EMI filter having a first input terminal, a second input terminal, a first output terminal, and a second output terminal. The first input terminal is configured to be coupled to the first AC line output and the second input terminal is configured to be coupled to the second AC line output. The drive circuit further includes at least two series-coupled filter capacitors positioned after the EMI filter and a power factor correction (PFC) choke. The PFC choke is coupled at a first end to the second output terminal and at a second end between the series-coupled filter capacitors.

Abstract: An electric motor configured to drive an air moving device included within a heating, ventilation, and air conditioning (HVAC) system is described. The air moving device is configured to draw air through a condensing coil of the HVAC system from a first side of the condensing coil to a second side of the condensing coil. The motor includes a temperature sensor configured to measure an exhaust air temperature at the second side of the condensing coil and to generate a temperature signal that includes measured temperature information. The motor also includes a controller communicatively coupled to the temperature sensor and configured to receive the temperature signal and to control operation of the motor based at least partially on the temperature signal.

Abstract: A control system for a motor includes an inverter coupled to the motor. The control system further includes a microcontroller coupled to the inverter. The microcontroller includes a processor programmed to measure an input voltage and acquire a back EMF voltage of the motor. The processor is also programmed to control the inverter to regulate the motor voltage based on the input voltage and the back EMF voltage to facilitate controlling the motor.

Abstract: A control system is described that includes a first rotating machine, a second rotating machine, and a motor controller physically mounted to and communicatively coupled with the first rotating machine and communicatively coupled with the second rotating machine. The motor controller includes a first PWM generator operable to generate a first set of pulse width modulated signals for application to the first rotating machine, and a second PWM generator operable to generate a second set of pulse modulated signals for application to the second rotating machine.