Abstract: A drilling system includes a steerable bottomhole assembly (BHA) having a steering unit and a control unit that provide dynamic control of drill bit orientation or tilt. Exemplary steering units can adjust bit orientation at a rate that approaches or exceeds the rotational speed of the drill string or drill bit, can include a dynamically adjustable articulated joint having a plurality of elements that deform in response to an excitation signal, can include adjustable independently rotatable rings for selectively tilting the bit, and/or can include a plurality of selectively extensible force pads. The force pads are actuated by a shape change material that deforms in response to an excitation signal. A method of directional drilling includes continuously cycling the position of the steering unit based upon the rotational speed of the drill string and/or drill bit and with reference to an external reference point.

Abstract: A measurement and communication system for use with a tubular string, comprises a tubular string having a plurality of self-powered, autonomous telemetry stations disposed at predetermined locations along the tubular string. Each autonomous telemetry station is adapted to receive at least one first signal and transmit at least one second signal related to the at least one first signal. Power is extracted from potential energy sources proximate each autonomous telemetry station. A method of communicating information along a tubular string comprises, disposing an autonomous telemetry station at predetermined locations along the tubular string. A preferred transmission path is autonomously determined at each of the autonomous telemetry stations. Information is transmitted along the tubular string according to the autonomously determined preferred path.

Abstract: One or more components of a wellbore drilling assembly utilize a modular construction to facilitate assembly, disassembly, repair and/or maintenance of a wellbore drilling assembly and/or to extend the overall operating capabilities of the drilling assembly. In one embodiment, a modular construction is used for an APD Device, a motor driving the modular APD Device, a comminution device, and an annular seal. Individual modules can be configure have different operating set points, operating parameters and characteristics (e.g., rotational speeds, flow rates, pressure differentials, etc.) and/or different responses to given environmental factors or conditions (e.g., pressure, temperature, wellbore fluid chemistry, etc.). In one embodiment, the high-pressure seals used in conjunction with the APD Device and/or motor is a hydrodynamic seal that provides a selected leak or flow rates. Optionally, the seal is modular to provide different degrees of leak rates and/or different functional characteristics.

Abstract: A wellbore drilling system has an umbilical that carries a drill bit in a wellbore. Drilling fluid pumped into the umbilical discharges at the drill bit bottom and returns through an annulus between the umbilical and the wellbore carrying entrained drill cuttings. An active differential pressure device (APD device), such as a jet pump, turbine or centrifugal pump, in fluid communication with the returning fluid creates a differential pressure across the device, which alters the pressure below or downhole of the device. The APD device can be driven by a positive displacement motor, a turbine, an electric motor, or a hydraulic motor. A controller controls the operation of the APD device in response to programmed instructions and/or one or more parameters of interest detected by one or more sensors. A preferred system is a closed loop system that maintains the wellbore at under-balance condition, at-balance condition or over-balance condition.

Abstract: The present invention provides drilling systems for drilling wellbores. The drilling system includes an umbilical that passes through a wellhead and carries a drill bit. A drilling fluid system supplies drilling fluid into an annulus (supply line) between the umbilical and the wellbore, which discharges at the drill bit bottom and returns to the wellhead through the umbilical (return line) carrying the drill cuttings. A fluid circulation device, such as a turbine or centrifugal pump, is operated in the return line to provide the primary motive force for circulating drilling fluid through a fluid circuit formed by the supply line and return line. Optionally, a secondary fluid circulation device in fluid communication with the return line can cooperate with the fluid circulation device to circulate drilling fluid and/or a near bit fluid circulation device can be used to provide localized flow control or suction pressure to improve bit cleaning.

Abstract: An apparatus for generating seismic body waves in a hydrocarbon reservoir includes a closed-loop borehole source having a resonant cavity for generating resonant energy, a drive source and a control unit. The drive source injects pressure pulses to the resonant cavity at a predetermined or selectable pressure and frequency. The fluid circulates between the cavity and the drive source in a closed-loop fashion. In another embodiment, the borehole source utilizes a smart or controllable material that is responsive to an applied excitation field. The cavity includes an excitation coil for providing an excitation field that changes a material property of the smart fluid. The control unit is programmed to adjust operating parameters to produce seismic waves having a selected frequency and amplitude. In one embodiment, a control unit adjusts operating parameters in response to measured parameters of interest or surface commands.

Abstract: A wellbore drilling system has an umbilical that carries a drill bit in a wellbore. Drilling fluid pumped into the umbilical discharges at the drill bit bottom and returns through an annulus between the umbilical and the wellbore carrying entrained drill cuttings. An active differential pressure device (APD device), such as a jet pump, turbine or centrifugal pump, in fluid communication with the returning fluid creates a differential pressure across the device, which alters the pressure below or downhole of the device. The APD device can be driven by a positive displacement motor, a turbine, an electric motor, or a hydraulic motor. A controller controls the operation of the APD device in response to programmed instructions and/or one or more parameters of interest detected by one or more sensors. A preferred system is a closed loop system that maintains the wellbore at under-balance condition, at-balance condition or over-balance condition.

Abstract: A superabrasive cutter-equipped rotary drag bit especially suitable for directional drilling in subterranean formations. The bit may employ PDC cutters in an engineered cutter placement profile exhibiting optimal aggressiveness in relation to where the cutters are positioned along the profile of the bit extending from a cone region laterally, or radially, outward toward a gage region thereof. The engineered cutter placement profile may include cutters exhibiting differing degrees of aggressiveness positioned in order to maximize rate-of-penetration and minimize torque-on-bit while maintaining side cutting capability and steerability.

Abstract: A PDC-equipped rotary drag bit especially suitable for directional drilling. Cutter chamfer size and backrake angle, as well as cutter backrake, may be varied along the bit profile between the center of the bit and the gage to provide a less aggressive center and more aggressive outer region on the bit face, to enhance stability while maintaining side cutting capability, as well as providing a high rate of penetration under relatively high weight on bit.

Abstract: This invention provides a bottomhole assembly that contains a thruster for applying an axial force on the drill bit during drilling of the wellbore. The bottomhole assembly includes at least one sensor which provides measurements for determining a parameter of interest relating to the drilling of the wellbore. A power unit supplies power to the thruster to move a member toward the drill bit to apply the force on the drill bit. A processor operatively coupled to the thruster controls the magnitude of the force generated by the thruster in response to one or more parameters interest.

Abstract: A PDC-equipped rotary drag bit especially suitable for directional drilling. Cutter chamfer size and backrake angle, as well as cutter backrake, may be varied along the bit profile between the center of the bit and the gage to provide a less aggressive center and more aggressive outer region on the bit face, to enhance stability while maintaining side cutting capability, as well as providing a high rate of penetration under relatively high weight on bit.

Abstract: A PDC-equipped rotary drag bit especially suitable for directional drilling. Cutter chamfer size and backrake angle, as well as cutter backrake, may be varied along the bit profile between the center of the bit and the gage to provide a less aggressive center and more aggressive outer region on the bit face to enhance stability while maintaining side cutting capability, as well as providing a high rate of penetration under relatively high weight on bit.

Abstract: A drilling liner having a core bit at its bottom end is carried along with a pilot bit on an inner bottom hole assembly driven by a downhole mud motor. In one embodiment, the motor is powered by mud carried by an inner string. Alternatively, the inner string may be omitted and the flow of mud through the liner powers the motor: this requires a locking tool for locking the motor assembly to the outer assembly. Once an abnormally (high or low) pressured zone has been traversed, the liner is set as a casing, the inner assembly is pulled out, and drilling may be resumed using a conventional tool. Directional drilling is accomplished by having an MWD device for providing directional information and having directional devices on the inner and outer assembly. These include retractable steering pads. Expandable bits, under-reamers and jetting nozzles may also be used in the drilling process.