Patents by Inventor Roger J. Morrell

Roger J. Morrell has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5474364
    Abstract: A rock breaker uses shotgun cartridges or other firearm ammunition as the explosive charge at the bottom of a drilled borehole. The breaker includes a heavy steel rod or bar, a gun with a firing chamber for the ammunition which screws onto the rod, a long firing pin running through a central passage in the rod, and a firing trigger mechanism at the external end of the bar which strikes the firing pin to fire the cartridge within the borehole. A tubular sleeve surround the main body of the rod and includes slits the end to allow it to expand. The rod has a conical taper at the internal end against which the end of the sleeve expands when the sleeve is forced along the rod toward the taper by a nut threaded onto the external end of the rod. As the sleeve end expands, it pushes against the borehole and holds the explosive gasses within, and also prevents the breaker from flying out of the borehole.
    Type: Grant
    Filed: October 20, 1994
    Date of Patent: December 12, 1995
    Assignee: The United States of America as represented by the Secretary of the Interior
    Inventors: Peter L. Ruzzi, Roger J. Morrell
  • Patent number: 5335977
    Abstract: A double acting bit holder that permits bits held in it to be resharpened during cutting action to increase energy efficiency by reducing the amount of small chips produced.
    Type: Grant
    Filed: May 26, 1993
    Date of Patent: August 9, 1994
    Assignee: The United States of America as represented by the Secretary of the Interior
    Inventors: Roger J. Morrell, David A. Larson, Peter L. Ruzzi
  • Patent number: 5123710
    Abstract: An impact assisted segmented cutterhead device is provided for cutting various surfaces from coal to granite. The device comprises a plurality of cutting bit segments deployed in side by side relationship to form a continuous cutting face and a plurality of impactors individually associated with respective cutting bit segments. An impactor rod of each impactor connects that impactor to the corresponding cutting bit segment. A plurality of shock mounts dampening the vibration from the associated impactor. Mounting brackets are used in mounting the cutterhead to a base machine.
    Type: Grant
    Filed: April 15, 1991
    Date of Patent: June 23, 1992
    Assignee: The United States of America as represented by the Secretary of the Interior
    Inventors: Roger J. Morrell, David A. Larson, Peter L. Ruzzi
  • Patent number: 5078219
    Abstract: A concave drag bit cutter device and cutting method using such a concave cutter bit are provided which provide substantially increased efficiencies over conventional point attack bits. A number of different cutter bit shapes employing a concave cutting face can be used. The cutter bits are intended to replace the conventional point attack cutter bits and can be used in continuous mining machines, saw blades, auger drills, longwall shearers and the like, in cutting and mining operations.
    Type: Grant
    Filed: July 16, 1990
    Date of Patent: January 7, 1992
    Assignee: The United States of America as represented by the Secretary of the Interior
    Inventors: Roger J. Morrell, David A. Larson
  • Patent number: 5013093
    Abstract: A universal ripper miner used to cut, collect and transfer material from an underground mine working face includes a cutter head that is vertically movable in an arcuate cutting cycle by means of drive members, such as hydraulically actuated pistons. The cutter head may support a circular cutter bit having a circular cutting edge that may be indexed to incrementally expose a fresh cutting edge. An automatic indexing system is disclosed wherein indexing occurs by means of a worm gear and indexing lever mechanism. The invention also contemplates a bi-directional bit holder enabling cutting to occur in both the upstroke and the downstroke cutting cycle. Another feature of the invention discloses multiple bits arranged in an in-line, radially staggered pattern, or a side-by-side pattern to increase the mining capacity in each cutting cycle. An on-board resharpening system is also disclosed for resharpening the cutting edge at the end of cutting stroke position.
    Type: Grant
    Filed: May 4, 1989
    Date of Patent: May 7, 1991
    Assignee: The United States of America as represented by the Secretary of the Interior
    Inventors: Roger J. Morrell, David A. Larson
  • Patent number: 5003144
    Abstract: An apparatus for the sequential fracturing and cutting of subsurface volume of hard rock (102) in the strata (101) of a mining environment (100) by subjecting the volume of rock to a beam (25) of microwave energy to fracture the subsurface volume of rock by differential expansion; and , then bringing the cutting edge (52) of a piece of conventional mining machinery (50) into contact with the fractured rock (102).
    Type: Grant
    Filed: April 9, 1990
    Date of Patent: March 26, 1991
    Assignee: The United States of America as represented by the Secretary of the Interior
    Inventors: David P. Lindroth, Roger J. Morrell, James R. Blair
  • Patent number: 4501448
    Abstract: A universal ripper miner used to cut, collect, and transfer material from an underground mine working face. The cutter head has a single large cutting bit attached to its periphery and moves in an arcuate cutting motion in a cycle less than 270.degree.. At each cutting cycle the bit's depth of material penetration is initially zero, increases to its maximum depth at about midway, and decreases to zero depth as it exits. Drive members, such as hydraulically actuated pistons, provide for this movement of the head/bit. Constructed as part of the cutting head adjacent to the bit, a hopper-type member with a partially opened upper section acts to continuously collect and transfer cut material from the mine face. A mechanically or gravity actuated door is at the end of this hopper member remote from the cutting head allows the cut material to be transferred to a lower conventional material handling system.
    Type: Grant
    Filed: January 3, 1983
    Date of Patent: February 26, 1985
    Assignee: The United States of America as represented by the Secretary of the Interior
    Inventors: Roger J. Morrell, David A. Larson
  • Patent number: 4249777
    Abstract: An improved method of in situ mining of a mineral bearing stratum. The method comprises drilling alternating rows of vertical injection and recovery wells to the depth of an aquiferrous mineral bearing stratum. Two horizontal branches are drilled at the bottom of each injection and recovery well. The horizontal branches are substantially parallel to one another and lie within the mineral bearing stratum. Leachant fluid is pumped under pressure into the injection wells to dissolve the minerals contained in the stratum. Leachant fluid containing the dissolved minerals is pumped out through the recovery wells. The method of the present invention requires substantially less drilling and pipe for extracting minerals from a given volume of a mineral bearing stratum and results in more constant mineral extraction rates than conventional techniques.
    Type: Grant
    Filed: July 24, 1979
    Date of Patent: February 10, 1981
    Assignee: The United States of America as represented by the Secretary of the Interior
    Inventors: Roger J. Morrell, William C. Larson, Robert D. Schmidt
  • Patent number: 4222611
    Abstract: A method and apparatus for in-situ leach mining which utilizes multiple dhole branch wells whipstocked off a single main generally vertical well. Initially the vertical well is drilled into the earth so that it may intersect the ore zone of material to be recovered. The vertical well may be cased and cemented after drilling. Thereafter from this same well a plurality of branch wells are whipstocked or drilled which intersect the vertical well at an angle from about 2 degrees to 60 degrees. These branch wells extend into the ore zone. A submersible pump and drop pipe are placed in the main well and at some point below the intersection of the main well with the branch wells a packer is placed around the drop pipe. The drop pipe carries solutions to the surface from the pump.
    Type: Grant
    Filed: August 16, 1979
    Date of Patent: September 16, 1980
    Assignee: United States of America as represented by the Secretary of the Interior
    Inventors: William C. Larson, Roger J. Morrell
  • Patent number: 4074778
    Abstract: A square hole drill having a cutterhead configuration whose outline is in the form of a Reuleaux triangle and which also has a planetary gear drive. Two counter revolving motions are present in the drill at the same time. One is the pure rotary motion of the drill's cutterhead about its own shaft. The other is the circular motion of the cutterhead as a unit about a center line due to its eccentric mounting and drive. To achieve the opposite rotation of the unit as a whole compared to the rotation of the cutterhead about its own axis, a combined meshing planet gear and ring gear are used. The planet gear is directly connected to the cutterhead by a shaft rigidly attached to the gear's front side. At the rear side of the planet gear is the eccentrically mounted drive shaft. Surrounding the external teeth of the planet gear is a larger stationary ring gear with internal teeth to continuously engage the planet gear's teeth.
    Type: Grant
    Filed: July 14, 1976
    Date of Patent: February 21, 1978
    Assignee: The United States of America as represented by the Secretary of the Interior
    Inventors: Roger J. Morrell, Jerome A. Gunn, Gerald D. Gore
  • Patent number: 4072015
    Abstract: A method and the apparatus for implementing the method to provide temporary ground support in a mine. After an auger or other type of hole has been bored in an underground mine, at least one inflatable bladder with a fluid conduit therethrough is inserted into the hole. Once the bladder is inflated it expands to fill the hole's diameter and to act as a plug. Thereafter, fluid is forced through the fluid conduit past the bladder and into the hole cavity to act in conjunction with the bladder as a ground support for the hole. Appropriate fluid valves, meters, and conduits are placed at the input to the fluid conduit to control and measure the fluid being forced into the bladder and the hole cavity. Quick connect-disconnect couplings are provided when two or more bladders are connected seriatim and placed within the hole.
    Type: Grant
    Filed: December 30, 1976
    Date of Patent: February 7, 1978
    Assignee: The United States of America as represented by the Secretary of the Interior
    Inventors: Roger J. Morrell, Jerome A. Gunn, Richard J. Wilson
  • Patent number: 3971226
    Abstract: A method of providing roof support by the use of prestressed support members. Sequentially the method calls for the drilling of a series of generally parallel holes in a mine roof such that they extend from one underground cavity to another; inserting support members like metal cables or rods into each of these holes to extend completely through the hole's entire length between the cavities; pretensioning each of said supports; forcing a liquid binder around the supports while in their holes; and releasing the forces on the supports after the binder has become cured by solidifying.
    Type: Grant
    Filed: October 31, 1975
    Date of Patent: July 27, 1976
    Assignee: The United States of America as represented by the Secretary of the Interior
    Inventor: Roger J. Morrell
  • Patent number: 3958650
    Abstract: A drill system for drilling very large holes in the earth, of diameters up to from 10 to 20 feet, by means of a rotary bit carrying a plurality of cutters, wherein the bit assembly is pressed against the bottom of the hole, so that the unit pressure against each of the cutters will be adequate for their optimum performance. The force holding the bit in contact with the bottom of the hole is created by the weight of the drilling liquid on top of the bit. A fluid seal is maintained between the outer edge of the bit and the wall of the bore hole. Liquid flows down the annulus around the drill pipe and through a plurality of orifices in the bit, terminating at the bit cutters. Rock cuttings are washed radially inwardly to a central drill pipe, which supports the bit, and through which torque is applied to the bit. The pressure drop in the orifices serves to create a differential pressure above and below the bit. The differential pressure times the exposed surface area of the bit provides the hold down force.
    Type: Grant
    Filed: May 28, 1975
    Date of Patent: May 25, 1976
    Assignee: The United States of America as represented by the Secretary of the Interior
    Inventors: James H. Cobbs, Roger J. Morrell