Abstract: A positive electrode composition for an electrochemical cell is provided. One example includes at least one electroactive metal selected from the group consisting of nickel, titanium, vanadium, niobium, molybdenum, cobalt, chromium, silver, antimony, cadmium, tin, lead, and zinc. The positive electrode composition can further include at least one alkali metal halide and an electrolyte salt comprising a reaction product of a second alkali metal halide and a metal halide. The electrolyte salt can have a melting point of less than about 300 degrees Celsius.

Abstract: Systems and methods for controlling a hybrid power architecture to provide fuel or energy savings. Recharge time of an energy storage device (ESD) is reduced through the application of a controlled potential and ESD recharge time management over the life of the hybrid system through manipulation of the ESD charge state window of operation. Fuel or energy savings is achieved by controlling the partial-state-of-charge (PSOC) window of the ESD based on a recharge resistance profile of the ESD and by controlling a charging potential applied to the ESD based on a recharge current and/or the estimated recharge resistance profile of the ESD.

Abstract: An electrochemical cell is presented. The cell includes a housing having an interior surface defining a volume, and an elongated, ion-conducting separator disposed in the volume. The separator usually extends in a vertical direction relative to a base of the housing, so as to define a height dimension of the cell. The separator has a first circumferential surface defining a portion of a first compartment. The cell further includes a shim structure disposed generally parallel to the first circumferential surface of the separator between the interior surface and the first circumferential surface of the separator. The structure includes at least two shims, a first shim and a second shim, that substantially overlap each other. An energy storage device including such an electrochemical cell is also provided.

Abstract: Systems and methods for controlling a hybrid power architecture to provide fuel or energy savings. Recharge time of an energy storage device (ESD) is reduced through the application of a controlled potential and ESD recharge time management over the life of the hybrid system through manipulation of the ESD charge state window of operation. Fuel or energy savings is achieved by controlling the partial-state-of-charge (PSOC) window of the ESD based on a recharge resistance profile of the ESD and by controlling a charging potential applied to the ESD based on a recharge current and/or the estimated recharge resistance profile of the ESD.

Abstract: An electrochemical cell is presented. The cell includes a housing formed of a metallic material. A component is disposed within an anode compartment of the cell that contains an alkali metal. The component comprises a sacrificial metal that has an oxidation potential less than the oxidation potential of the housing material. An energy storage device including such an electrochemical cell is also provided.

Abstract: Systems and methods for providing the assembly electrochemical cells in neutral materials are described. Components can be eliminated from traditional electrochemical cell designs in this fashion. Embodiments of assemblies include a module block formed of a neutral material including a plurality of cell cavities, the cell cavities having at least an open top end. Each of the plurality of cell cavities is configured as a cell case for an electrochemical cell. The cavities can be provided a feed-through assembly, or have an electrochemical cell assembled therein.

Abstract: Fin-based current collectors provide high performance and cost savings in electrochemical cells. Embodiments of the invention provide a current collector for a sodium-metal halide electrochemical cell having at least one substantially flat and elongated metal fin being electrically conductive and having at least one bend with respect to a dominant longitudinal axis of the current collector. The at least one substantially flat and elongated metal fin is configured to be joined to a metal ring of the electrochemical cell via one of welding or brazing.

Abstract: An electrochemical cell is presented. The cell includes a housing having an interior surface defining a volume, and an elongated, ion-conducting separator disposed in the volume. The separator usually extends in a vertical direction relative to a base of the housing, so as to define a height dimension of the cell. The separator has a first circumferential surface defining a portion of a first compartment. The cell further includes a shim structure disposed generally parallel to the first circumferential surface of the separator between the interior surface and the first circumferential surface of the separator. The structure includes at least two shims, a first shim and a second shim, that substantially overlap each other. An energy storage device including such an electrochemical cell is also provided.

Abstract: A terminal apparatus for an energy storage cell is presently disclosed. The terminal apparatus includes a terminal body with a peripheral edge extending substantially around a perimeter of the terminal body such that the terminal body is configured to be secured to a cell housing to retain an electrochemical cell in the cell housing, a terminal connector extending from the peripheral edge forming a first terminal for an energy storage cell, a sealable vacuum port extending through the terminal body, and an aperture in the terminal body configured to receive a second terminal of the energy storage cell. A method of manufacturing an energy storage cell is also disclosed.

Abstract: Systems and methods for controlling a hybrid power architecture to provide fuel or energy savings. Recharge time of an energy storage device (ESD) is reduced through the application of a controlled potential and ESD recharge time management over the life of the hybrid system through manipulation of the ESD charge state window of operation. Fuel or energy savings is achieved by controlling the partial-state-of-charge (PSOC) window of the ESD based on a recharge resistance profile of the ESD and by controlling a charging potential applied to the ESD based on a recharge current and/or the estimated recharge resistance profile of the ESD.

Abstract: Systems and methods for controlling a hybrid power architecture to provide fuel or energy savings. Recharge time of an energy storage device (ESD) is reduced through the application of a controlled potential and ESD recharge time management over the life of the hybrid system through manipulation of the ESD charge state window of operation. Fuel or energy savings is achieved by controlling the partial-state-of-charge (PSOC) window of the ESD based on a recharge resistance profile of the ESD and by controlling a charging potential applied to the ESD based on a recharge current and/or the estimated recharge resistance profile of the ESD.

Abstract: Manufacturable and serviceable packaging configurations for multi-cell array batteries. A cell alignment structure is provided for positioning and securing an array of electrochemical cells. An inner battery packaging assembly is also provided having the cell alignment structure, a base plate configured to be disposed below the cell alignment structure, and a removable cover configured to fit over the cell alignment structure and attach to the base plate. Furthermore, an outer battery packaging assembly is provided having the inner battery packaging assembly, an outer support plate configured to be disposed below the inner battery packaging assembly, a removable thermal insulating material surrounding the inner battery packaging assembly, and a removable outer battery cover configured to fit over the inner battery packaging and over the surrounding thermal insulating material and attach to the outer support plate.

Abstract: A thermal management system for an energy storage system that controls the temperature of an array of electrochemical cells of the energy storage system. Fluid channels or pathways are provided around outer side regions of an array of electrochemical cells. Fluid flow is directed along one pathway to a next subsequent pathway, absorbing thermal energy generated by the array of electrochemical cells along the way. The fluid flow is eventually discharged from the energy storage system by the thermal management system, thereby removing thermal energy from the energy storage system.

Abstract: An electrochemical cell is presented. The cell includes a housing having an interior surface defining a volume, and an elongated, ion-conducting separator disposed in the volume. The separator usually extends in a vertical direction relative to a base of the housing, so as to define a height dimension of the cell. The separator has a first circumferential surface defining a portion of a first compartment. The cell further includes a shim structure disposed between the interior surface and the first circumferential surface of the separator. The structure includes at least two shims. Each shim has a circumferential surface generally parallel to the other, and generally parallel to the first circumferential surface of the separator. An energy storage device including such an electrochemical cell is also provided.

Abstract: An electrochemical cell is provided. The electrochemical cell comprises a cathode compartment. The cathode compartment comprises a cathodic metal, a metal halide, and a molten electrolyte. The cathodic metal comprises a high surface area metal powder and a low surface area metal powder. The electrochemical cell also comprises an anode compartment. The anode compartment comprises a molten anodic metal. A method of manufacturing the electrochemical cell is also provided.