Patents by Inventor Rolf Schalaster

Rolf Schalaster has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11951555
    Abstract: The present disclosure relates to a process for machining a gear workpiece (100) comprising a plurality of tooth spaces (6), each of which is defined by two tooth flanks (5.1, 5.2); in said process, a gear tooth-forming tool (1) is used in order to provide at least one subset of all the tooth flanks (5.1, 5.2) with a non-periodically distributed modification of the flank geometry.
    Type: Grant
    Filed: May 18, 2017
    Date of Patent: April 9, 2024
    Assignee: KLINGELNBERG AG
    Inventors: Alexander Landvogt, Rolf Schalaster, Hartmuth Müller, Carsten Hünecke
  • Publication number: 20230383832
    Abstract: A gearwheel, wherein the gearwheel has a setpoint geometry, wherein the gearwheel has a modification superimposed on the setpoint geometry in the form of a pitch and/or topography changing from tooth to tooth, wherein a variation of the pitch and/or topography specified by the modification, observed over a total number of teeth of the gearwheel, corresponds to a superposition of at least two harmonic functions, which differ from one another in one parameter or in multiple parameters, such as their amplitude, frequency, or phase shift.
    Type: Application
    Filed: May 19, 2023
    Publication date: November 30, 2023
    Inventor: Rolf Schalaster
  • Patent number: 11806798
    Abstract: A method which is executed in a grinding machine comprising a) rotationally driving a cup grinding wheel around an axis of rotation of a tool spindle at a first speed, b) rotationally driving a dressing tool around an axis of rotation of a dressing spindle at a second speed, c) carrying out a dressing method using the dressing tool, wherein a predetermined, fixed speed ratio is specified between the first speed and the second speed, and after steps (a), (b), and (c): i. eccentrically rotationally driving the cup grinding wheel around the axis of rotation of the tool spindle at a first machining speed using the eccentric drive, ii. carrying out a grinding method, wherein the bevel gear workpiece is machined by grinding using the cup grinding wheel.
    Type: Grant
    Filed: January 8, 2018
    Date of Patent: November 7, 2023
    Assignee: KLINGELNBERG AG
    Inventor: Rolf Schalaster
  • Publication number: 20230294187
    Abstract: A method includes the following method steps: grinding of bevel gears, wherein the respective bevel gears have a straight toothing to be ground, wherein the grinding is carried out by a disk-shaped grinding tool by discontinuous generating grinding using a predetermined rolling ratio. A cutting face of the grinding tool, which rolls during the grinding with teeth of the straight toothing of a respective bevel gear, forms a section of a hollow cone inner surface, and wherein a respective longitudinal crowning is generated on the respective straight toothing of the respective bevel gears by the grinding using the cutting face forming the section of the hollow cone inner surface. The method is distinguished in that the grinding tool is a dressable grinding tool and dressing of the grinding tool is carried out.
    Type: Application
    Filed: November 30, 2022
    Publication date: September 21, 2023
    Inventor: Rolf Schalaster
  • Patent number: 11364560
    Abstract: A method for the grinding finish machining of an already toothed gearwheel workpiece in an NC-controlled machine tool, comprising the following steps: a. providing the gearwheel workpiece in the machine tool, b. providing a first grinding tool in the machine tool, c. providing a second grinding tool in the machine tool, d. grinding machining of at least one tooth flank of the gearwheel workpiece using the first grinding tool, e. grinding machining of at least one tooth flank in the transition region to the tooth head of the gearwheel workpiece using the second grinding tool in the machine tool to generate a head edge rounding on the gearwheel workpiece, f. further grinding machining of at least one tooth flank of the gearwheel workpiece using the first grinding tool and/or the second grinding tool in the machine tool.
    Type: Grant
    Filed: May 16, 2019
    Date of Patent: June 21, 2022
    Assignee: Klingelnberg GmbH
    Inventor: Rolf Schalaster
  • Publication number: 20210078090
    Abstract: Method for grinding a bevel gear, comprising the method steps of clamping a bevel gear (14) to be ground on a workpiece spindle (12) of a bevel gear grinding machine (2); first grinding of the tooth flanks (16, 18) of the bevel gear (14) with a first grinding tool (6), wherein the first grinding tool (6) is arranged on a first tool spindle (4) of the bevel gear grinding machine (2); fine grinding of the tooth flanks (16, 18) of the bevel gear (14) with a second grinding tool (10), wherein the second grinding tool (10) is arranged on a second tool spindle (8) of the bevel gear grinding machine (2).
    Type: Application
    Filed: September 11, 2020
    Publication date: March 18, 2021
    Inventors: Karl-Martin Ribbeck, Rolf Schalaster
  • Publication number: 20200332877
    Abstract: The present disclosure relates to a process for machining a gear workpiece (100) comprising a plurality of tooth spaces (6), each of which is defined by two tooth flanks (5.1, 5.2); in said process, a gear tooth-forming tool (1) is used in order to provide at least one subset of all the tooth flanks (5.1, 5.2) with a non-periodically distributed modification of the flank geometry.
    Type: Application
    Filed: May 18, 2017
    Publication date: October 22, 2020
    Inventors: Alexander Landvogt, Rolf Schalaster, Hartmuth Müller, Carsten Hünecke
  • Publication number: 20190351496
    Abstract: A method for the grinding finish machining of an already toothed gearwheel workpiece in an NC-controlled machine tool, comprising the following steps: a. providing the gearwheel workpiece in the machine tool, b. providing a first grinding tool in the machine tool, c. providing a second grinding tool in the machine tool, d. grinding machining of at least one tooth flank of the gearwheel workpiece using the first grinding tool, e. grinding machining of at least one tooth flank in the transition region to the tooth head of the gearwheel workpiece using the second grinding tool in the machine tool to generate a head edge rounding on the gearwheel workpiece, f. further grinding machining of at least one tooth flank of the gearwheel workpiece using the first grinding tool and/or the second grinding tool in the machine tool.
    Type: Application
    Filed: May 16, 2019
    Publication date: November 21, 2019
    Inventor: Rolf Schalaster
  • Publication number: 20190344368
    Abstract: A method which is executed in a grinding machine comprising a) rotationally driving a cup grinding wheel around an axis of rotation of a tool spindle at a first speed, b) rotationally driving a dressing tool around an axis of rotation of a dressing spindle at a second speed, c) carrying out a dressing method using the dressing tool, wherein a predetermined, fixed speed ratio is specified between the first speed and the second speed, and after steps (a), (b), and (c): i. eccentrically rotationally driving the cup grinding wheel around the axis of rotation of the tool spindle at a first machining speed using the eccentric drive, ii. carrying out a grinding method, wherein the bevel gear workpiece is machined by grinding using the cup grinding wheel.
    Type: Application
    Filed: January 8, 2018
    Publication date: November 14, 2019
    Inventor: Rolf Schalaster
  • Patent number: 10209051
    Abstract: A method and apparatus for carrying out contact measurement on at least one tooth flank of a gearwheel workpiece including the steps of: predetermining or defining a maximum region relating to the tooth flank, predetermining or defining a critical region relating to the tooth flank that overlaps the maximum region at least in part, executing relative movements of a probe of a measuring apparatus to guide the probe along the tooth flank to obtain actual measured values with a first resolution for a plurality of locations on the tooth flank within the maximum region, and obtain actual measured values with a second resolution for a plurality of locations on the tooth flank within the critical region, wherein the second resolution is higher than the first resolution.
    Type: Grant
    Filed: June 8, 2017
    Date of Patent: February 19, 2019
    Assignee: KLINGELNBERG AG
    Inventors: Karl-Martin Ribbeck, Rafael Frischtatzky, Rolf Schalaster
  • Publication number: 20190049922
    Abstract: Method for providing a fluid feeding device, which is designed specifically for use in a machining zone of a machine tool in order to deliver a fluid in the direction of an area of interaction between a tool and a workpiece, comprising the following steps: a. computer-aided definition of the 3-dimensional configuration of the machining zone, taking into account the workpiece and the tool that is to be used for machining the workpiece in the machining zone of the machine tool, b. computer-aided definition of the 3-dimensional form and the position of at least one specifically adapted outlet nozzle (251) of the fluid feeding device, with the inclusion of information that was defined in step a., c. provision of a data record that describes the 3-dimensional form of this outlet nozzle (251), d. use of the data record to produce this outlet nozzle (251) by means of a numerically controlled production process (200).
    Type: Application
    Filed: February 2, 2017
    Publication date: February 14, 2019
    Inventor: Rolf Schalaster
  • Publication number: 20170356732
    Abstract: A method and apparatus for carrying out contact measurement on at least one tooth flank of a gearwheel workpiece including the steps of: predetermining or defining a maximum region relating to the tooth flank, predetermining or defining a critical region relating to the tooth flank that overlaps the maximum region at least in part, executing relative movements of a probe of a measuring apparatus to guide the probe along the tooth flank to obtain actual measured values with a first resolution for a plurality of locations on the tooth flank within the maximum region, and obtain actual measured values with a second resolution for a plurality of locations on the tooth flank within the critical region, wherein the second resolution is higher than the first resolution.
    Type: Application
    Filed: June 8, 2017
    Publication date: December 14, 2017
    Inventors: Karl-Martin Ribbeck, Rafael Frischtatzky, Rolf Schalaster