Patents by Inventor Roman ENGELI

Roman ENGELI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11753705
    Abstract: A Ni-based superalloy composition to be used for powder-based additive manufacturing (AM) technology, such as selective laser melting (SLM) or electron beam melting (EBM). The cracking susceptibility during an AM process is considerably reduced by controlling the amount of elements, especially Hf, that form low-melting eutectics.
    Type: Grant
    Filed: January 13, 2021
    Date of Patent: September 12, 2023
    Assignee: General Electric Technology GmbH
    Inventors: Roman Engeli, Thomas Etter, Fabian Geiger
  • Publication number: 20210140015
    Abstract: A Ni-base superalloy composition to be used for powder-based additive manufacturing (AM) technology, such as selective laser melting (SLM) or electron beam melting (EBM). The cracking susceptibility during an AM process is considerably reduced by controlling the amount of elements, especially Hf, that form low-melting eutectics.
    Type: Application
    Filed: January 13, 2021
    Publication date: May 13, 2021
    Inventors: Roman ENGELI, Thomas ETTER, Fabian GEIGER
  • Patent number: 10941466
    Abstract: A Ni-base superalloy composition to be used for powder-based additive manufacturing (AM) technology, such as selective laser melting (SLM) or electron beam melting (EBM). The cracking susceptibility during an AM process is considerably reduced by controlling the amount of elements, especially Hf, that form low-melting eutectics.
    Type: Grant
    Filed: June 13, 2017
    Date of Patent: March 9, 2021
    Assignee: General Electric Technology GmbH
    Inventors: Roman Engeli, Thomas Etter, Fabian Geiger
  • Patent number: 10695832
    Abstract: A method for manufacturing a mechanical component by additive manufacturing which includes at least one layering sequence of depositing a powder material and locally melting and resolidifying the powder material. In each layering sequence, a solid layer of solidified material is formed, wherein the solid layers jointly form a solid body. An annealing sequence subsequent to at least one layering sequence includes, locally heating at least a region of the solid body in effecting a local heat input to the immediately beforehand manufactured solid layer which was formed by the immediately precedent layering sequence, with temperature being is maintained below a melting temperature of the material.
    Type: Grant
    Filed: October 6, 2017
    Date of Patent: June 30, 2020
    Assignee: GENERAL ELECTRIC TECHNOLOGY GMBH
    Inventors: Matthias Hoebel, Mikhail Pavlov, Thomas Etter, Roman Engeli
  • Publication number: 20180099331
    Abstract: A method for manufacturing a mechanical component by additive manufacturing which includes at least one layering sequence of depositing a powder material and locally melting and resolidifying the powder material. In each layering sequence, a solid layer of solidified material is formed, wherein the solid layers jointly form a solid body. An annealing sequence subsequent to at least one layering sequence includes, locally heating at least a region of the solid body in effecting a local heat input to the immediately beforehand manufactured solid layer which was formed by the immediately precedent layering sequence, with temperature being is maintained below a melting temperature of the material.
    Type: Application
    Filed: October 6, 2017
    Publication date: April 12, 2018
    Applicant: ANSALDO ENERGIA IP UK LIMITED
    Inventors: Matthias HOEBEL, Mikhail PAVLOV, Thomas ETTER, Roman ENGELI
  • Publication number: 20170356068
    Abstract: A Ni-base superalloy composition to be used for powder-based additive manufacturing (AM) technology, such as selective laser melting (SLM) or electron beam melting (EBM). The cracking susceptibility during an AM process is considerably reduced by controlling the amount of elements, especially Hf, that form low-melting eutectics.
    Type: Application
    Filed: June 13, 2017
    Publication date: December 14, 2017
    Inventors: Roman ENGELI, Thomas ETTER, Fabian GEIGER
  • Patent number: 9670572
    Abstract: The invention relates to a method of post-built up heat treatment of an additively manufactured high strength component made of a gamma-prime strengthened superalloy based on Ni or Co or Fe or combinations thereof. An application of a rapid heating-up rate of 25 to 60° C./min in a specific temperature range during the first post-built heat treatment after additive manufacturing avoids or at least minimizes the gamma-prime precipitation in the component during heat-up. This results in crack-free components/articles compared to significant cracking present in conventionally heat treated components.
    Type: Grant
    Filed: May 6, 2015
    Date of Patent: June 6, 2017
    Assignee: ANSALDO ENERGIA IP UK LIMITED
    Inventors: Thomas Etter, Roman Engeli, Andreas Kuenzler
  • Publication number: 20170095858
    Abstract: Methods are disclosed for treating a base materials in a form of metallic powder made of super alloys based on Ni, Co, Fe or combinations thereof, or made of TiAl alloys, which treated powder can be used for additive manufacturing, such as for Selective Laser Melting of three-dimensional articles.
    Type: Application
    Filed: October 5, 2016
    Publication date: April 6, 2017
    Applicant: ANSALDO ENERGIA IP UK LIMITED
    Inventors: Alexander STANKOWSKI, Roman ENGELI
  • Publication number: 20170021453
    Abstract: The application relates to the technology of producing three-dimensional articles by powder-based additive manufacturing, such as selective laser melting or electron beam melting. Especially, it refers to a high oxidation resistant and high gamma-prime precipitation containing Ni-base super alloy powder on basis of IN738LC with a modified chemical composition. Such powder has the following chemical composition (in wt.-%): 15.7-16.3 Cr, 8.0-9.0 Co, 1.5-2.0 Mo, 2.4-2.8 W, 1.5-2.0 Ta, 3.2-3.7 Al, 2.2-3.7 Ti, 0.6-1.1 Nb, 0.09-0.13 C, 0.007-0.012 B, 0.0045?Zr<0.03, 0.001?Si<0.03, remainder Ni and unavoidable residual elements and in addition a powder size distribution between 10 and 100 ?m and a spherical morphology. As an advantage nearly crack free three-dimensional articles can be produced with more productive process parameters and without complicated and time consuming variations of the addive manufacturing processes (e.g. pre-heating) and/or post processing (e.g. hot isostatic pressing HIP).
    Type: Application
    Filed: December 9, 2014
    Publication date: January 26, 2017
    Applicant: GENERAL ELECTRIC TECHNOLOGY GMBH
    Inventors: Roman ENGELI, Thomas ETTER, Hossein MEIDANI
  • Publication number: 20160175986
    Abstract: A method for producing a metallic component comprises the steps of first preparing a component by means of an additive manufacturing process, and second exposing said manufactured component to a heat treatment. Improved properties of the resulting component are achieved by said heat treatment comprising a zone annealing step.
    Type: Application
    Filed: December 9, 2015
    Publication date: June 23, 2016
    Inventors: Thomas ETTER, Roman ENGELI, Fabian GEIGER
  • Publication number: 20160151860
    Abstract: The invention relates to a method for manufacturing a component, especially for gas turbines and other thermo machinery. The method includes providing a data set defining the component for being used in an additive manufacturing process; manufacturing said component by means of said additive manufacturing process according to said data set; and subjecting said manufactured component to a heat treatment (HT) in order to change the microstructure of the manufactured component.
    Type: Application
    Filed: September 29, 2015
    Publication date: June 2, 2016
    Inventors: Roman ENGELI, Thomas ETTER, Hossein MEIDANI
  • Publication number: 20160090848
    Abstract: The invention relates to a method for producing a three-dimensional article or at least a part of such an article made of a gamma prime (??) precipitation hardened nickel base superalloy with a high volume fraction (>25%) of gamma-prima phase which is a difficult to weld superalloy, or made of a cobalt base superalloy, or of a non-castable or difficult to machine metal material by means of selective laser melting (SLM), in which the article is produced by melting of layerwise deposited metal powder with a laser beam characterized in that the SLM processing parameters are selectively adjusted to locally tailor the microstructure and/or porosity of the produced article or a part of the article and therefore to optimize desired properties of the finalized article/part of the article.
    Type: Application
    Filed: December 9, 2015
    Publication date: March 31, 2016
    Inventors: Roman ENGELI, Simone HOEVEL, Alexander STANKOWSKI, Thomas ETTER, Hartmut HAEHNLE
  • Publication number: 20150322557
    Abstract: The invention relates to a method of post-built up heat treatment of an additively manufactured high strength component made of a gamma-prime strengthened superalloy based on Ni or Co or Fe or combinations thereof. An application of a rapid heating-up rate of 25 to 60° C./min in a specific temperature range during the first post-built heat treatment after additive manufacturing avoids or at least minimizes the gamma-prime precipitation in the component during heat-up. This results in crack-free components/articles compared to significant cracking present in conventionally heat treated components.
    Type: Application
    Filed: May 6, 2015
    Publication date: November 12, 2015
    Inventors: Thomas ETTER, Roman ENGELI, Andreas KUENZLER