Abstract: A process is provided for selectively precipitating and removing manganese relative to magnesium from an acidic solution, preferably barren of one or more of cobalt, nickel, copper and zinc, but containing appreciable amounts of manganese, magnesium, and aluminum. The process comprises a) adding a first alkaline reagent, for example lime and/or limestone, to neutralize the acidic solutions and to precipitate a majority of the aluminum as aluminum-containing solids, without precipitating a substantial amount of the magnesium; b) removing the precipitated aluminum-containing solids to create an aluminum-depleted solution; c) adding a second alkaline reagent, for example lime, to the aluminum-depleted solution and aerating for a sufficient retention time to preferentially precipitate a majority of the manganese as manganese-containing solids; and d) removing the precipitated manganese-containing solids.

Abstract: An improved process for separating cobalt values from nickel values in an aqueous nickel and cobalt sulphate-containing solution in which the solution is contacted with a water-immiscible organic solution containing an organophosphorous acid in a cobalt extraction circuit. The process is particularly useful for aqueous solutions containing high total metals content and elevated cobalt concentrations, while avoiding the formation and precipitation of ammonium sulphate containing double salts during the solvent extraction of the cobalt. The improvement includes contacting a portion or all of the water-immiscible organic solution required for cobalt extraction with a nickel-containing ammoniacal solution to produce a nickel-loaded organic phase and a partially nickel-depleted raffinate.

Abstract: A hydrometallurgical process for the separate recovery of non-ferrous, ferrous, and precious metal values and sulfur from metal sulfide ore concentrates by leaching of metal sulfides with a lixiviant containing ferric chloride, cupric chloride and chlorine, precipitating cuprous chloride from the leach solution with butadiene, separating and decomposing the formed addition compound to recover the cuprous chloride, oxidizing and hydrolyzing the cuprous chloride to precipitate cupric oxychloride, converting the cupric oxychloride to cupric oxide, and reducing the cupric oxide with hydrogen for the recovery of copper. The leach residue is treated for the recovery of elemental sulfur and gold. Brine solution resulting from the conversion of cupric oxychloride to cupric oxide is electrolyzed for the production of sodium hydroxide for the cupric oxychloride conversion, hydrogen for the cupric oxide reduction and chlorine, which is partly used in the recovery of gold and partly recycled to the concentrate leach.

Abstract: A process for recovery of zinc values contained in thermally activated iron containing copper and zinc sulfides in which said activated sulfides have been subjected to an acid leach in aqueous sulfuric acid to produce a solution of ferrous sulfate and a solids residue containing copper and zinc values. The solids residue containing copper and zinc values is reacted with an acidic copper sulfate solution to precipitate copper values as a simple copper sulfide with concurrent dissolution of iron and zinc values to form a solution of ferrous sulfate containing said dissolved zinc values and said solution of ferrous sulfate is separated from the simple copper sulfides and reacted with H.sub.2 S for precipitation of zinc values therefrom as zinc sulfide. Any nickel and cobalt values present in said activated sulfides is dissolved in said solution of ferrous sulfate and reacted with the H.sub.2 S at elevated temperature for selective precipitaton.

Abstract: An improvement in the process of producing substantially oxide free copper from copper salts by reacting an acidic aqueous solution which contains the copper salts with a reducing gas at elevated temperature and pressure to precipitate metallic copper. The improvement for producing copper in free-flowing powder form comprises providing in the aqueous solution a finite amount of an addition agent selected from the group consisting of polymeric polyamine compounds having amino groups linked by alkyl groups having 2 to 4 carbon atoms.

Abstract: A hydrometallurgical process for treating iron containing metal sulfides for rendering iron and non-ferrous metal values active and amenable for selective extraction and separate recovery. Sulfur values can be controllably produced as elemental sulfur or as sulfuric acid to supply acid requirements of the process, while substantially obviating the discharge of sulfur-containing gases to the atmosphere. Ores and concentrates of the sulfides are thermally activated by sequentially heating and reducing said sulfides in a countercurrent flow of heating and reducing gases respectively in a reactor whereby the reaction products of the reducing gas and sulfides, together with liberated labile sulfur, are controllably combusted with oxygen to satisfy heat requirements of the thermal activation process and to convert sulfur values to SO.sub.2 gas. The activated sulfides are subjected to an acid leach in aqueous sulfuric acid for production of ferrous sulfate and evolution of H.sub.