Abstract: In one aspect of the present invention, a pick assembly is configured to reduce aggregate drag that is formed during a degradation process. The pick assembly is configured to redirect the flow of the aggregate to conserve energy and maintain efficiency during the degradation process.

Abstract: In one aspect of the invention, an apparatus for degrading natural and man-made formations includes a pick with an axially spring loaded pick comprising a central axis and being attached to a holder secured to a driving mechanism. The pick comprising a steel body with an axial shank disposed within a bore of the holder.

Abstract: In one aspect of the present invention, a degradation assembly comprises a pressing seal element and a pressurized rigid element disposed intermediate a rotating component and a stationary component. The rotating component comprising an impact tip bonded to an end opposing the stationary component. The seal element may energize the rigid element against one of the components to form a slidable seal capable of holding lubricant within the assembly and keeping debris out while still rotating.

Abstract: In one embodiment of the present invention, an assembly for HPHT processing comprises a can with an opening. A powder mixture is disposed within the opening. A substrate is disposed within the opening adjacent the powder mixture. Paint is coated on a surface within the opening and opposite the powder mixture with respect to the substrate. A meltable sealant is disposed within the opening and opposite the substrate with respect to the surface and a cap is covering the opening. In another embodiment of the present invention, an assembly for HPHT processing comprises a can with an opening, a powder mixture is disposed within the opening, a substrate disposed within the opening adjacent and above the powder mixture, a formable sealant barrier is disposed within the opening above the substrate, a meltable sealant is disposed within the opening above the formable sealant barrier, and a cap covers the opening.

Abstract: In one aspect of the invention, a high impact resistant tool includes a superhard material bonded to a cemented metal carbide substrate at a non-planar interface. The superhard material has a substantially pointed geometry with a sharp apex having a radius of curvature of 0.050 to 0.125 inches. The superhard material also has a thickness of 0.100 to 0.500 inches thickness from the apex to a central region of the cemented metal carbide substrate.

Abstract: In one aspect of the invention, a method of forming polycrystalline diamond comprises providing a can assembly comprising a preform of diamond powder with a first catalyst, the preform being adjacent a solid substrate with a second catalyst. The pressure and/or temperature on the can assembly increases until the first catalyst and carbon from the diamond powder begin to form a melting composition within the preform. The pressure and temperature may be held substantially constant on the can assembly until the melting composition has catalyzed crystalline growth in at least a portion of the preform. The pressure and/or temperature are then increased on the assembly until the second catalyst within the substrate is released into the preform.

Abstract: In one aspect of the present invention, a method of excavation with pointed cutting elements, comprising the steps of providing a excavating assembly with at least one pointed cutting element, the pointed cutting element comprising a rounded apex that intersects a central axis, the pointed cutting element further has a characteristic of having its highest impact resistance to resultant forces aligned with the central axis; engaging the at least one pointed cutting element against a formation such that the formation applies a resultant force against the pointed cutting element; determining an angle of the resultant force; and modifying at least one excavating parameter to align the resultant force with the pointed cutting element's central axis.

Abstract: In one aspect of the present invention, a method of excavation with pointed cutting elements, comprising the steps of providing a excavating assembly with at least one pointed cutting element, the pointed cutting element comprising a rounded apex that intersects a central axis, the pointed cutting element further has a characteristic of having its highest impact resistance to resultant forces aligned with the central axis; engaging the at least one pointed cutting element against a formation such that the formation applies a resultant force against the pointed cutting element; determining an angle of the resultant force; and modifying at least one excavating parameter to align the resultant force with the pointed cutting element's central axis.

Abstract: In one aspect of the present invention, a roof bolt drill bit for use in underground mines comprises a bit body with a shank adapted for attachment to a driving mechanism. A working face disposed opposite the shank comprises a plurality of polycrystalline diamond cutting elements. Carbide bolsters are disposed intermediate the plurality of cutting elements and the bit body.

Abstract: An insert comprises a sintered polycrystalline diamond body bonded to a cemented metal carbide substrate. The diamond body comprises a substantially conical shape with conical side wall terminating at an apex. The diamond body comprises a first region with a metallic catalyst dispersed through interstices between the diamond grains and a second region proximate the apex with the characteristic of higher thermal stability than the first region.

Abstract: In one aspect of the present invention, an external tubular member comprises an external outside surface and an external inside surface joined by an external wall thickness. The external wall thickness comprises external sintered polycrystalline diamond. An internal member comprises an internal outside surface and an internal width. The internal width comprises internal sintered polycrystalline diamond. The external inside surface is adjacent to the internal outside surface.

Abstract: In one aspect of the present invention, a high impact resistant tool has a superhard material bonded to a cemented metal carbide substrate at a non-planar interface. The cemented metal carbide substrate is bonded to a front end of a cemented metal carbide segment. A stem formed in the base end of the carbide segment opposite the front end is press fit into a bore of a steel body. The steel body is rotationally fixed to a drum adapted to rotate about its axis.

Abstract: In one aspect of the invention a rotary drag bit has a bit body intermediate a shank and a working surface. The working surface has a plurality of blades converging at a center of the working surface and diverging towards a gauge of the working surface. At least one blade has a cutting element with a carbide substrate bonded to a diamond working end with a pointed geometry. The diamond working end has a central axis which intersects an apex of the pointed geometry such that the axis is oriented within a 15 degree rake angle.

Abstract: In one aspect of the invention, a high impact resistant tool includes a superhard material bonded to a cemented metal carbide substrate at a non-planar interface. The superhard material has a substantially pointed geometry with a sharp apex having a radius of curvature of 0.050 to 0.125 inches. The superhard material also has a thickness of 0.100 to 0.500 inches thickness from the apex to a central region of the cemented metal carbide substrate.

Abstract: In one aspect of the present invention, a high impact resistant tool comprises a sintered polycrystalline diamond body bonded to a cemented metal carbide substrate at an interface, the body comprising a substantially pointed geometry with an apex, the apex comprising a curved surface that joins a leading side and a trailing side of the body at a first and second transitions respectively, an apex width between the first and second transitions is less than a third of a width of the substrate, and the body also comprises a body thickness from the apex to the interface greater than a third of the width of the substrate.

Abstract: In one aspect of the present invention, a method of excavation with pointed cutting elements, comprising the steps of providing a excavating assembly with at least one pointed cutting element, the pointed cutting element comprising a rounded apex that intersects a central axis, the pointed cutting element further has a characteristic of having its highest impact resistance to resultant forces aligned with the central axis; engaging the at least one pointed cutting element against a formation such that the formation applies a resultant force against the pointed cutting element; determining an angle of the resultant force; and modifying at least one excavating parameter to align the resultant force with the pointed cutting element's central axis.

Abstract: In one aspect of the present invention, a method of excavation with pointed cutting elements, comprising the steps of providing a excavating assembly with at least one pointed cutting element, the pointed cutting element comprising a rounded apex that intersects a central axis, the pointed cutting element further has a characteristic of having its highest impact resistance to resultant forces aligned with the central axis; engaging the at least one pointed cutting element against a formation such that the formation applies a resultant force against the pointed cutting element; determining an angle of the resultant force; and modifying at least one excavating parameter to align the resultant force with the pointed cutting element's central axis.

Abstract: An impact tool that includes an impact body made from a superhard material bonded to a substrate at a non-planer interface, the impact body having a pointed geometry that includes a substantially frustoconical portion between an apex and a base end, the substantially frustoconical portion including a tapered side wall with at least two different, contiguous slopes that together form an interior included angle which is greater than 135 degrees, and with the thickness of the impact body, as measured from the apex to the non-planar interface, being greater than the thickness of the substrate.

Abstract: In one aspect of the present invention, a tool assembly comprises a rotary portion and a stationary portion. The rotary portion comprises a bolster bonded to a diamond symmetric, substantially conically shaped tip. The stationary portion comprises a block mounted to a driving mechanism. A compressible element is disposed intermediate and in mechanical contact with both the rotary and stationary portions. The compressible element is compressed sufficiently to restrict free rotation during a degradation operation.

Abstract: In one aspect of the present invention a disc cutter for an earth boring system includes an axle and a sintered polycrystalline ceramic disc disposed about and forming a continuous perimeter around the axle. The disc cutter may be attached to a drill bit comprising a body, working face and plurality of blades. Another aspect of the present invention comprises a method of forming a disc cutter including providing a can of a generally cylindrical shape with a central axis, positioning a column of disposable material, carbide, and crystalline grains in such a manner so when put under high temperature and high pressure a compact in the shape of a disc cutter may be formed and a column from the center axis may be removed. Another method for forming a disc cutter comprises forming a plurality of compacts and bonding the compacts together in a generally toroidal shape.