Abstract: A modular spray gun that can be configured and built to operate using a selectable spray process. The modular spray gun includes a gun body, an extension and a selectable spray atomizing component. The basic gun body and extension are used to configure a spray gun that can operate as an air spray gun, an airless spray gun, an AAA gun or an HVLP spray gun. The modular extension can be selected to allow circulating or non-circulating operation. The modular extension also permits a variety of spray nozzle assemblies to be mounted thereon depending on the selected spray process to be used with the specific gun. The modular gun body allows selective connection of an atomizing air supply and additional components specific to a particular spray process. An indicator device and/or a relief valve is provided for spray guns using an HVLP spray process to provide an indication that the spray gun is in compliance with the maximum nozzle air pressure limit, usually less than 10 psi.

Abstract: A modular spray gun that can be configured and built to operate using a selectable spray process. The modular spray gun includes a gun body, an extension and a selectable spray atomizing component. The basic gun body and extension are used to configure a spray gun that can operate as an air spray gun, an airless spray gun, an AAA gun or an HVLP spray gun. The modular extension can be selected to allow circulating or non-circulating operation. The modular extension also permits a variety of spray nozzle assemblies to be mounted thereon depending on the selected spray process to be used with the specific gun. The modular gun body allows selective connection of an atomizing air supply and additional components specific to a particular spray process. An indicator device and/or a relief valve is provided for spray guns using an HVLP spray process to provide an indication that the spray gun is in compliance with the maximum nozzle air pressure limit, usually less than 10 psi.

Abstract: A modular spray gun that can be configured and built to operate using a selectable spray process. The modular spray gun includes a gun body, an extension and a selectable spray atomizing component. The basic gun body and extension are used to configure a spray gun that can operate as an air spray gun, an airless spray gun, an AAA gun or an HVLP spray gun. The modular extension can be selected to allow circulating or non-circulating operation. The modular extension also permits a variety of spray nozzle assemblies to be mounted thereon depending on the selected spray process to be used with the specific gun. The modular gun body allows selective connection of an atomizing air supply and additional components specific to a particular spray process. An indicator device and/or a relief valve is provided for spray guns using an HVLP spray process to provide an indication that the spray gun is in compliance with the maximum nozzle air pressure limit, usually less than 10 psi.

Abstract: A flexible coating material conduit conducts a flow of electrostatically charged coating material to a spray gun. The flexible conduit includes a first or inner layer which is electrically insulating and chemically nonreactive with the electrostatically charged coating material. A second layer of synthetic rubber is electrically insulating. The second layer has a Shore A hardness of 75 or less and a thickness which is at least 0.200 times an overall radial extent of the conduit. A third layer of synthetic rubber extends around the second layer and is electrically conductive. A fourth layer of polymeric material extends around the third layer and is abrasion resistant and electrically insulating. The third layer is connected with ground. The source of electrostatically charged coating material includes a voltage block which electrically isolates the electrostatically charged coating material from a source of coating material which is not electrostatically charged.

Abstract: A flexible coating material conduit conducts a flow of electrostatically charged coating material to a spray gun. The flexible conduit includes a first or inner layer which is electrically insulating and chemically nonreactive with the electrostatically charged coating material. A second layer of synthetic rubber is electrically insulating. The second layer has a Shore A hardness of 75 or less and a thickness which is at least 0.200 times an overall radial extent of the conduit. A third layer of synthetic rubber extends around the second layer and is electrically conductive. A fourth layer of polymeric material extends around the third layer and is abrasion resistant and electrically insulating. The third layer is connected with ground. The source of electrostatically charged coating material includes a voltage block which electrically isolates the electrostatically charged coating material from a source of coating material which is not electrostatically charged.

Abstract: An electrostatic coating system includes an electrically nonconductive coating material tube is disposed in an electrically conductive handle portion of the spray gun and extends into an electrically nonconductive barrel or extension portion of the spray gun. The coating material tube is preformed to and maintains a configuration corresponding to a configuration of a passage in the handle and extension portions of the spray gun. A packing cartridge is connected between the trigger and the spray gun valve and has a tapered end portion which is encircled by an O-ring seal which engages a tapered bore in the extension portion of the spray gun. The handle portion of the spray gun is grounded through a conductive inner layer of an air conduit connected to the spray gun. An atomizing air passage extends from the handle portion of the spray gun through the extension portion to the nozzle. A pattern air passage also extends from the handle portion through the extension portion to the nozzle.

Abstract: An apparatus for transferring electrically conductive coating materials such as water-based paint from a source to an electrostatically charged dispenser includes first and second shuttle devices and two large reservoir, piston pumps each having structure for preventing contamination of the coating material and pressure build-up at their piston heads. The first shuttle device is movable between a neutral position wherein it is electrically isolated from a filling station connected to the coating material source, and a transfer position wherein coating material is transmitted to one of the piston pumps through a coupling device which connects the filling station and first shuttle.

Abstract: An apparatus for transferring electrically conductive coating materials such as water-based paint from a source to an electrostatically charged dispenser includes first and second shuttle devices and two large reservoir, piston pumps each having structure for preventing contamination of the coating material and pressure build-up at their piston heads. The first shuttle device is movable between a neutral position wherein it is electrically isolated from a filling station connected to the coating material source, and a transfer position wherein coating material is transmitted to one of the piston pumps through a coupling device which connects the filling station and first shuttle.

Abstract: A rotary atomizer for spray coating objects includes an onboard color changer valve manifold as well as an optional onboard fluid pressure regulator. The manifold facilitates rapid and efficient color changing while reducing coating material wastage and solvent usage. The invention also contemplates mounting the color changer repositionally along an axis which preferably coincides with the rotary axis of the atomizer. This facilitates installation and removal of the regulator and permits the coating material flow path between the discharge port of the color changer and the atomizing head to be kept short and straight which improves flow control and facilitates thorough flushing of the flow path with solvent. Other improvements including a particular color changer manifold and atomizer head structure are also disclosed.

Abstract: An electrostatic spray device and cable assembly for charging coating material applied to an article in industrial finishing operations includes a gun body having a powder flow passageway and a dielectric sleeve contained within the passageway such that the discharge opening of the spray device surrounds the sleeve. The cable assembly comprises a dielectric tube having a hollow interior and a high voltage electrostatic cable mounted within the tube and connected at one end to a supply of electrostatic voltage. A particle deflector having an electrode in the form of a resistive sheet is mounted by the tube in charging relationship to a coating particle discharge opening in the spray gun, and the opposed end of the cable is electrically connected to the electrode. An adjustment device acts on the tube and cable to move them as a unit within the passageway in the spray gun to adjust the axial position of the deflector and electrode relative to the particle discharge opening in the spray device.

Abstract: An air regulator system using air-piloted valves for controlling a plurality of different air flows in a powder spray system. A control regulator is used to set the flow rates of a plurality of flow regulators, each of which is associated with a particular air flow in the powder spray system.

Abstract: An improved electrostatic spray gun wherein the power pack for transforming a low voltage electrical signal from an external source to a high voltage signal for application to the gun electrode is wholly contained within the handle of the gun. The gun includes multiple interchangeable barrels for enabling the gun to spray airless atomized liquids, or air spray atomized liquid, or air-entrained solid particulate materials.

Abstract: A nozzle assembly for an electrostatic powder spray gun is disclosed. The powder spray gun includes an electrically non-conductive barrel through which a high voltage electrical path passes. The nozzle assembly is mounted in the open forward end of the barrel and includes a sleeve located on the center axis of the barrel for directing a flow of a pressurized gas, e.g., air, through the center of the nozzle assembly, a nozzle surrounding the sleeve defining an annular flow path for powder spray coating material encircling the flow of pressurized air and an air deflector cap for directing the pressurized air radially outwardly and into the flow of powder spray coating material being emitted from the nozzle. The air impacts the powder coating material to form a conical spray pattern of coating material. The gun also includes an electrode extending out of the nozzle assembly for electrostatically charging the powder. The nozzle assembly eliminates mechanical powder deflectors and the problems attendant therewith.