Abstract: A system and method for producing a feed product, and the product, are disclosed. A processor apparatus may comprise a housing and at least two generally cylindrical rolls rotatably mounted on the housing, with a gap being formed between the rolls through which the path of the crop materials passes. At least one roll may have alternating longitudinal ridges and grooves forming teeth on the surface of the roll. A rotating assembly may be configured to rotate the rolls with respect to the housing, the rotating assembly being configured to rotate the pair of rolls at different rotational speeds. A method may comprise cutting plants growing in a field, chopping the plants of the crop materials in a manner to produce pieces of the plants that have lengths of approximately 1 inch to approximately 2.5 inches long, and processing the plant pieces between the rolls rotating at a speed differential of at least 10 percent.

Abstract: A system and method for producing a feed product, and the product, are disclosed. A processor apparatus may comprise a housing and at least two rolls rotatably mounted on the housing, with a gap between the rolls through which the path of the crop materials passes. At least one roll may have alternating longitudinal ridges and grooves forming teeth on the surface of the roll. A rotating assembly may rotate the rolls with respect to the housing, and may rotate the rolls at different rotational speeds. A method may comprise cutting plants growing in a field, chopping the plants of the crop materials in a manner to produce pieces of the plants that have lengths of approximately 1 inch to approximately 2.5 inches long, and processing the plant pieces between the rolls rotating at a speed differential of at least 10 percent.

Abstract: A system and method for producing a feed product, and the product, are disclosed. A processor apparatus may comprise a housing and at least two generally cylindrical rolls rotatably mounted on the housing, with a gap being formed between the rolls through which the path of the crop materials passes. At least one roll may have alternating longitudinal ridges and grooves forming teeth on the surface of the roll. A rotating assembly may be configured to rotate the rolls with respect to the housing, the rotating assembly being configured to rotate the pair of rolls at different rotational speeds. A method may comprise cutting plants growing in a field, chopping the plants of the crop materials in a manner to produce pieces of the plants that have lengths of approximately 1 inch to approximately 2.5 inches long, and processing the plant pieces between the rolls rotating at a speed differential of at least 10 percent.

Abstract: A method of producing ethanol is disclosed. The method includes fermentation of carbohydrates from multiple byproduct feedstocks simultaneously during the same fermentation batch by application of a bacterial microbe which converts said carbohydrates to ethanol. A method of producing ethanol from whole stillage is also disclosed comprising converting multiple carbohydrates from multiple feedstocks simultaneously into ethanol without pre-treatment and without added enzymes. A method of producing ethanol with the application of a microbe from the Order Lactobacillales to a byproduct to produce ethanol is also disclosed.

Abstract: A method of producing ethanol is disclosed. The method includes fermentation of carbohydrates from multiple byproduct feedstocks simultaneously during the same fermentation batch by application of a bacterial microbe which converts said carbohydrates to ethanol. A method of producing ethanol from whole stillage is also disclosed comprising converting multiple carbohydrates from multiple feedstocks simultaneously into ethanol without pre-treatment and without added enzymes. A method of producing ethanol with the application of a microbe from the Order Lactobacillales to a byproduct to produce ethanol is also disclosed.

Abstract: A roll for use in processing crop materials in a crop processor apparatus is disclosed. The roll has a generally cylindrical cross-section and a plurality of alternating longitudinal ridges and longitudinal grooves on a surface of the roll. The longitudinal ridges having outer edges interrupted by gaps between the ends of the roll, forming tooth segments between the ends of the roll.