Abstract: A housing for a supercharger assembly is provided having an inner wall at least partially defining a rotor cavity. A layer is formed from a sacrificial polymeric material and is provided on at least a portion of the inner wall. The layer is operable to provide approximately zero running clearance and improve scuff resistance between the first and second rotors and the inner wall. The sacrificial polymeric material is applied to the inner wall by insert molding to form the layer. A method of forming the housing is also provided.

Abstract: An adjustable Helmholtz resonator assembly is provided having an active state and an inactive state. In the active state the Helmholtz resonator assembly is operable to attenuate pressure pulsations within air passing therethrough. In the inactive state the Helmholtz resonator assembly does not attenuate pressure pulsations within air passing therethrough. The Helmholtz resonator assembly is preferably configured to be mounted within an intake system of an internal combustion engine.

Abstract: An intake assembly, such as a supercharger assembly, is provided for an internal combustion engine. The intake assembly includes a housing having a wall defining an inlet passage through which intake air enters the intake assembly. A plurality of stiffening ribs is provided on the wall opposite the inlet passage and at least partially defines at least one cavity. A plate is mounted to the wall of the housing and further defines the at least one cavity. The wall defines at least one orifice configured to provide communication between the inlet passage and the at least one cavity. The at least one cavity and the at least one orifice cooperate to form at least one resonator. A method of forming the intake assembly having integral resonators is also provided.

Abstract: A rotor assembly for a supercharger is provided having a first rotor section and at least one other rotor section affixed to the first rotor section. The first rotor section and the at least one other rotor section are formed from powdered metal and are substantially similar in shape. Each of the first rotor section and the at least one other rotor section has a plurality of lobes that are substantially hollow. The first rotor section and the at least one other rotor section are affixed through one of brazing, copper infiltration, and welding. A supercharger assembly incorporating the disclosed rotor assembly is also provided. Furthermore, a method of forming the disclosed rotor assembly is provided.

Abstract: A supercharger includes multiple back flow ports which are controlled by valves. The valves regulate the timing and area for back flow of pressurized outlet air into the rotor chambers. The back flow air tends to equalize air pressure in the chambers prior to their exhausting into the outlet and thereby reduces flow back noise. The multiple ports are opened selectively or sequentially to provide noise control with improved efficiency at varying speeds.

Abstract: A supercharger includes multiple back flow ports which are controlled by valves. The valves regulate the timing and area for back flow of pressurized outlet air into the rotor chambers. The back flow air tends to equalize air pressure in the chambers prior to their exhausting into the outlet and thereby reduces flow back noise. The multiple ports are opened selectively or sequentially to provide noise control with improved efficiency at varying speeds.