Abstract: An electrical penetrator assembly has a ceramic housing with a through bore, a first electrical conductor extending through at least part of the bore and terminating and having an outer end outside the bore and a second end, and a second electrical conductor having a first end in electrical communication with the second end of the first conductor and an outer end. The second end of the first conductor and the first end of the second conductor are in electrical communication and at least one of the conductors is movable relative to the other conductor to accommodate expansion and contraction as a result of temperature variations, and first and second seals extend between respective ends of the ceramic housing and the first and second conductor, respectively.

Abstract: Each feed-through pin of a multiple-phase, high voltage plug-pin connector comprises at least one conductor having a first insulation layer extending along at least part of its length, the insulation layer having an enlarged, load-bearing portion of non-circular cross-section having oppositely directed projections, configured for engagement in a correspondingly shaped bore portion of the connector shell. The load-bearing portions may be of a rhomboidal cross sectional shape with rounded corners, with a first diagonal length shorter than a second diagonal length. The pins are spaced around the central longitudinal axis of the shell with the shorter diagonal of each load-bearing portion extending radially and the oppositely directed projections extending into the radial spaces in the shell between adjacent pins. This arrangement allows space within a limited diameter feed through hole for the enlarged, load-bearing shoulder portions of the insulation layer.

Abstract: Each feed-through pin of a multiple-phase, high voltage plug-pin connector comprises at least one conductor having a first insulation layer extending along at least part of its length, the insulation layer having an enlarged, load-bearing portion of non-circular cross-section having oppositely directed projections, configured for engagement in a correspondingly shaped bore portion of the connector shell. The load-bearing portions may be of a rhomboidal cross sectional shape with rounded corners, with a first diagonal length shorter than a second diagonal length. The pins are spaced around the central longitudinal axis of the shell with the shorter diagonal of each load-bearing portion extending radially and the oppositely directed projections extending into the radial spaces in the shell between adjacent pins. This arrangement allows space within a limited diameter feed through hole for the enlarged, load-bearing shoulder portions of the insulation layer.

Abstract: An electrical connector may include a connector body having a passageway therethrough. The connector body may include a first layer adjacent the passageway, a second layer surrounding the first layer and comprising an insulative silicone elastomeric material, and a third layer surrounding the second layer. The third layer preferably has a relatively low resistivity, and may also include a semiconductive silicone elastomeric material. In some embodiments, the first layer may also include a semiconductive silicone elastomeric material. The silicone elastomeric material layers may be overmolded.

Abstract: A loadbreak electrical connector may include a housing having first and second intersecting passageways therein, and a conductive member to be received in the first passageway. The conductive member may have a first end to receive a cable end, and have a transverse internally threaded opening adjacent a second end thereof accessible via the second passageway. A loadbreak probe may be received in the second passageway and have an externally threaded end for threading into the threaded opening. The threaded end of the loadbreak probe may include a proximal portion and a bullnose tip connected thereto, or a self-aligning anti cross-threading tip.

Abstract: An electrical connector may include a conductive body having a conductor receiving passageway therein to receive the conductor of a cable end. The conductive body may also have a fastener receiving passageway intersecting the conductor receiving passageway, and a fastener may be positioned in the fastener receiving passageway for securing the conductor. The connector may also include an insulating boot associated with the conductor receiving passageway. The insulating boot may include an insulating tube, and at least one rupturable seal closing the insulating tube and rupturing upon initial insertion of the cable end therethrough. The rupturable seal may also be compliant to accommodate different sized cable ends and form a seal with adjacent portions of the cable end. A pair of seals may be provided with an optional sealant material therebetween.

Abstract: An electrical connector for electrical cables may include an electrically conductive body, a thermoplastic elastomer (TPE) insulating cover, and windows aligned with cable end viewing openings in the conductive body. The electrically conductive body may have spaced apart cable-receiving passageways for receiving respective electrical cable ends therein, and with each cable-receiving passageway having a cable inlet opening and a cable end viewing opening opposite the cable inlet opening. The electrically conductive body may also have at least one respective fastener-receiving passageway intersecting each of the cable-receiving passageways. A respective fastener may be provided in each of the fastener-receiving passageways. The windows provide a cover and permit visual confirmation of proper placement of the electrical cable end within a corresponding one of the cable-receiving passageways.

Abstract: An electrical connector includes a respective removable fastener inlet closure cap for each tubular fastener inlet, and a respective flexible tether having a proximal end removably connected adjacent a corresponding tubular fastener inlet and a distal end integrally molded with a corresponding removable fastener inlet closure cap. The connector may include an electrically conductive body having spaced apart cable-receiving passageways for receiving respective electrical cable ends therein, with each cable-receiving passageway having a cable inlet opening. The electrically conductive body may also have at least one respective fastener-receiving passageway intersecting each of the cable-receiving passageways. The connector may also include an insulating cover on the electrically conductive body and including a respective integrally molded tubular fastener inlet aligned with each of the fastener-receiving openings.

Abstract: A loadbreak electrical connector may include a housing having first and second intersecting passageways therein, and a conductive member to be received in the first passageway. The conductive member may have a first end to receive a cable end, and have a transverse internally threaded opening adjacent a second end thereof accessible via the second passageway. A loadbreak probe may be received in the second passageway and have an externally threaded end for threading into the threaded opening. The threaded end of the loadbreak probe may include a proximal portion and a bullnose tip connected thereto, or a self-aligning anti cross-threading tip.

Abstract: An electrical connector may include a connector body having a passageway therethrough. The connector body may include a first layer adjacent the passageway, a second layer surrounding the first layer and comprising an insulative silicone elastomeric material, and a third layer surrounding the second layer. The third layer preferably has a relatively low resistivity, and may also include a semiconductive silicone elastomeric material. In some embodiments, the first layer may also include a semiconductive silicone elastomeric material. The silicone elastomeric material layers may be overmolded to thereby increase production speed and efficiency thereby lowering production costs. The silicone elastomeric material may also provide excellent electrical performance and other advantages.

Abstract: A connector body may have a passageway therethrough and may include a first layer adjacent the passageway and having a relatively low resistivity, a second layer surrounding the first layer and including a material having a relatively high resistivity, and a third layer surrounding the second layer and including a material having the relatively low resistivity. At least one of the first, second and third layers may include a thermoplastic elastomer (TPE) material. The connector body may also include at least one member of a different thermoplastic material than the TPE material and being bonded to adjacent portions of the TPE material. For example, the different thermoplastic material may comprise polypropylene and the member may be a pulling eye or test point insert. In other embodiments, instead of TPE, at least one of the first, second and third layers may include a silicone material.

Abstract: An electrical connector includes an electrically conductive body having spaced apart cable-receiving passageways for receiving respective electrical cable ends. The electrically conductive body may also have at least one respective fastener-receiving passageway intersecting each of the cable-receiving passageways. An insulating cover may be on the electrically conductive body and include an integrally molded respective tubular cable inlet aligned with each cable inlet opening. A respective insulating boot may be received in each of the tubular cable inlets. Each insulating boot may include a tubular sidewall having a progressively increasing diameter to an open outer end thereof, a removable boot closure cap for removable positioning in the open outer end of the tubular sidewall, and an integrally molded tether connecting the removable boot closure cap to the tubular sidewall.

Abstract: An electrical connector may include a conductive body having a conductor receiving passageway therein to receive the conductor of a cable end. The conductive body may also have a fastener receiving passageway intersecting the conductor receiving passageway, and a fastener may be positioned in the fastener receiving passageway for securing the conductor. The connector may also include an insulating boot associated with the conductor receiving passageway. The insulating boot may include an insulating tube, and at least one rupturable seal closing the insulating tube and rupturing upon initial insertion of the cable end therethrough. The rupturable seal may also be compliant to accommodate different sized cable ends and form a seal with adjacent portions of the cable end. A pair of seals may be provided with an optional sealant material therebetween.

Abstract: An electrical connector for electrical cables includes an electrically conductive body, an insulating cover, and moveable cable seating indicators aligned with seating indicator openings in the conductive body. The electrically conductive body may have spaced apart cable-receiving passageways for receiving respective electrical cable ends therein, and with each cable-receiving passageway may have a cable inlet opening and a cable end viewing opening opposite the cable inlet opening. The electrically conductive body may also have at least one respective fastener-receiving passageway intersecting each of the cable-receiving passageways. A respective fastener may be provided in each of the fastener-receiving passageways. The moveable cable seating indicators provide a cover and permit visual confirmation of proper placement of the electrical cable end within a corresponding one of the cable-receiving passageways.

Abstract: An electrical connector may include a connector body having a passageway therethrough. The connector body may include a first layer adjacent the passageway, a second layer surrounding the first layer and comprising an insulative thermoplastic elastomer (TPE) material, and a third layer surrounding the second layer. The third layer preferably has a relatively low resistivity, and may also include a semiconductive TPE material. In some embodiments, the first layer may also include a semiconductive TPE material. The TPE material layers may be overmolded to thereby increase production speed and efficiency thereby lowering production costs. The TPE material may also provide excellent electrical performance and other advantages.

Abstract: An electrical connector may include a connector body having a passageway therethrough with a first end for receiving therein an electrical bushing insert, and a second end for receiving therein an electrical conductor. The connector body may have an outer end portion adjacent the first end of the passageway being movable between an unseated position and a seated position, and the connector body may also include indicia on an outer end portion that has a visibility changing to indicate the seated position. The indicia may take the form of a colored band. The outer end portion may move to the flared shape upon abutting the shoulder of the electrical bushing insert. When properly seated, the indicia will be visible to the technician looking down along the axis of the electrical bushing insert and first connector end.

Abstract: An electrical connector may include a connector body having a passageway therethrough with a first end for receiving an electrical bushing insert including a shoulder, and a second end for receiving an electrical conductor. The connector body may have an outer end portion adjacent the first end of the passageway with a flared shape. The outer end portion may be movable to the flared shape upon abutting a shoulder of the electrical bushing insert. The outer end portion may have a radius of curvature so that it progressively curls to the flared shape upon abutting the shoulder of electrical bushing insert. To facilitate the flaring and/or to reduce the vacuum, the outer end portion may have a series of slits therein. The outer end portion may be formed to initially have the flared shape even when spaced from the shoulder of the electrical bushing insert.

Abstract: An electrical connector includes a connector body having a passageway therethrough. The connector body may include a first layer adjacent the passageway, a second layer surrounding the first layer, and a third layer surrounding the second layer. At least one of the layers may include a thermoplastic elastomer (TPE) material. The connector may also include a cold shrink core within at least a portion of the passageway. The cold shrink core may include a carrier and a release member connected thereto so that the carrier maintains adjacent connector portions in an expanded state, such as to permit insertion of an electrical conductor. The release member can then be activated, such as pulling, to remove the cold shrink core so that the connector closes upon the electrical conductor.

Abstract: An electrical connector may include a connector body having a passageway therethrough. The connector body may include a first layer adjacent the passageway, a second layer surrounding the first layer, and a third layer surrounding the second layer. The third layer may be arranged in three spaced apart portions with first and third portions to be connected to a reference voltage so that the second portion floats at a monitor voltage for the electrical connector. The first and third layers may have a relatively low resistivity, and the second layer may be an insulator having a relatively high resistivity. At least one of the layers preferably includes a thermoplastic elastomer (TPE) material. A monitor point may extend outwardly from the second portion of the third layer, and a cover may also be included.

Abstract: An electrical connector may include a conductive body having a conductor receiving passageway therein to receive the conductor of a cable end. The conductive body may also have a fastener receiving passageway intersecting the conductor receiving passageway, and a fastener may be positioned in the fastener receiving passageway for securing the conductor. The connector may also include an insulating boot associated with the conductor receiving passageway. The insulating boot may include an insulating tube, and at least one rupturable seal closing the insulating tube and rupturing upon initial insertion of the cable end therethrough. The rupturable seal may also be compliant to accommodate different sized cable ends and form a seal with adjacent portions of the cable end. A pair of seals may be provided with an optional sealant material therebetween.