Patents by Inventor Roy E. Pratt
Roy E. Pratt has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 5545602Abstract: Heavy hydrocarbons are hydrotreated to increase content of components boiling below 1000.degree. F. by contact with Group VIII non-noble metal oxide and Group VI-B metal oxide on alumina having a Total Surface Area of 150-240 m.sup.2 /g, a Total Pore Volume, (TPV) of 0.7-0.98, and a Pore Diameter Distribution whereby .ltoreq.20% of the TPV is present as primary micropores of diameter .ltoreq.100 .ANG., at least about 34% of TPV is present as secondary micropores of diameter of about 100 .ANG.-200 .ANG., and about 26%-46% of the TPV is present as mesopores of diameter .gtoreq.200 .ANG..Type: GrantFiled: April 20, 1995Date of Patent: August 13, 1996Assignee: Texaco Inc.Inventors: Gerald V. Nelson, Govanon Nongbri, Roy E. Pratt, David E. Sherwood, Jr., Pei-Shing E. Dai
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Patent number: 5468371Abstract: Heavy hydrocarbons are hydrotreated to increase content of components boiling below 1000.degree. F. by contact with Group VIII non-noble metal oxide and Group VIB metal oxide on alumina having a Total Surface Area of 175-220 m.sup.2 /g, a Total Pore Volume (TPV) of 0.6-0.8, and a Pore Diameter Distribution whereby .ltoreq.33% of the TPV is present as primary micropores of diameter .ltoreq.100 .ANG., at least about 41% of TPV is present as secondary micropores of diameter of about 100 .ANG.-200 .ANG., and about 16%-26% of the TPV is present as mesopores of diameter .gtoreq.200 .ANG.. Phosphorus containing compounds are avoided during catalyst preparation.Type: GrantFiled: April 11, 1994Date of Patent: November 21, 1995Assignee: Texaco Inc.Inventors: Gerald V. Nelson, Govanon Nongbri, Roy E. Pratt
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Patent number: 5435908Abstract: Heavy hydrocarbons are hydrotreated to increase content of components boiling below 1000.degree. F. by contact with Group VIII non-noble metal oxide and Group VI-B metal oxide on alumina having a Total Surface Area of 150-240 m.sup.2 /g, a Total Pore Volume, (TPV) of 0.7-0.98, and a Pore Diameter Distribution whereby .ltoreq.20% of the TPV is present as primary micropores of diameter .ltoreq.100 .ANG., at least about 34% of TPV is present as secondary micropores of diameter of about 100 .ANG.-200 .ANG., and about 26%-46% of the TPV is present as mesopores of diameter >200 .ANG..Type: GrantFiled: May 16, 1994Date of Patent: July 25, 1995Assignee: Texaco Inc.Inventors: Gerald V. Nelson, Govanon Nongbri, Roy E. Pratt, David E. Sherwood, Jr., Pei-Shing E. Dai
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Patent number: 5416054Abstract: Heavy oils may be hydrotreated in the presence of a porous alumina support bearing metals of Group VIII and VI-B and optionally phosphorus, the catalyst having a Total Surface Area of 165-230 m.sup.2 /g, a Total Pore Volume of 0.5-0.8 cc.g, and a Pore Diameter Distribution whereby less than about 5% the Total Pore Volume is present as primary micropores of diameter less than 80 .ANG., and secondary micropores of diameter of +20 .ANG. of a Pore Mode of 100-135 .ANG. are present in amount of at least about 65% of the micropore volume having pores with diameter less than 250 .ANG., and 22-29% of the Total Pore Volume is present as macropores of diameter >250 .ANG..The process of the instant invention is particularly effective in achieving desired levels of hydrodemetallation, hydrodesulfurization, and hydrocracking of asphaltenes in the fraction of hydrotreated/hydrocracked petroleum resid product having a boiling point greater than 1000.degree. F.Type: GrantFiled: February 25, 1993Date of Patent: May 16, 1995Assignee: Texaco Inc.Inventors: Pei-Shing E. Dai, Gerald V. Nelson, Govanon Nongbri, Roy E. Pratt, David E. Sherwood, Jr.
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Patent number: 5399259Abstract: Heavy oils may be hydrotreated in the presence of a porous alumina support bearing metals of Group VIII and VI-B and optionally phosphorus, the catalyst having a Total Surface Area of 165-230 m.sup.2 /g, a Total Pore Volume of 0.5-0.8 cc.g, and a Pore Diameter Distribution whereby less than about 5% of the Total Pore Volume is present as primary micropores of diameter less than 80.ANG., and secondary micropores of diameter of .+-.20.ANG. of a Pore Mode of 100-135.ANG. are present in amount of at least about 65% of the micropore volume having pores with diameter less than 250.ANG., and 22-29% of the Total Pore Volume is present as macropores of diameter >250.ANG.. The process of the instant invention is particularly effective in achieving desired levels of hydrodemetallation, hydrodesulfurization, and hydrocracking of asphaltenes in the fraction of hydrotreated/hydrocracked petroleum resid product having a boiling point greater than 1000.degree. F.Type: GrantFiled: April 20, 1992Date of Patent: March 21, 1995Assignee: Texaco Inc.Inventors: Pei-Shing E. Dai, Gerald V. Nelson, Govanon Nongbri, Roy E. Pratt, David E. Sherwood, Jr.
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Patent number: 5395512Abstract: A hydrocarbon feedstock is catalytically cracked at an elevated temperature in a cracking zone with a zeolite cracking catalyst. The cracking catalyst employed comprises a crystalline aluminosilicate zeolite catalyst and a hybrid [Al,B]-zeolite catalyst. In this process the hydrocarbon feedstock is contacted with the zeolite catalyst in, for example, a fluidized bed catalytic cracking unit to yield cracked products containing increased amounts of C.sub.3 /C.sub.8 olefins.Type: GrantFiled: May 14, 1993Date of Patent: March 7, 1995Assignee: Texaco Inc.Inventors: Hsu-Hui Hsing, Roy E. Pratt, Chih-Hao M. Tsang, Chi-Lin O'Young
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Patent number: 5318689Abstract: A straight run naphtha is fractionated to yield on intermediate naphtha and the heaviest 10 vol % as heavy naphtha. The intermediate naphtha is catalytically reformed to yield reformed naphtha having a 90 vol % temperature (T90) of 310.degree. F. (155.degree. C.). The heavy naphtha is subjected to fluid catalytic cracking (FCC) to yield liquid fuel and lighter, including C.sub.4 olefins and a cracked naphtha having a research octane number suitable for gasoline blending.Type: GrantFiled: November 16, 1992Date of Patent: June 7, 1994Assignee: Texaco Inc.Inventors: Hsu-Hui Hsing, Roy E. Pratt
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Patent number: 5108580Abstract: In a two stage catalytic cracking process a heavy cycle gas oil fraction (HCGO) nominal boiling range 600.degree. F. to 1050.degree. F., API gravity of -10.degree. to +10.degree. and 65 to 95 vol % aromatics is recycled to extinction between an ebullated bed hydrocracking zone and fluidized catalytic cracking zone to yield a liquid fuel and lighter boiling range fraction as the light fraction from each zone.The catalyst in the fluidized catalytic cracking zone is maintained at a micro activity 68 to 72 while cracking a virgin gas oil to HCGO. HCGO is then mixed with vacuum residuum and hydrocracked in an ebullated bed reactor. The mid range fraction is recycled to the fluidized catalytic cracking zone. The 1000.degree. F..sup.+ fraction is blended with a fuel oil.Type: GrantFiled: March 8, 1989Date of Patent: April 28, 1992Assignee: Texaco Inc.Inventors: Govanon Nongbri, Gerald V. Nelson, Roy E. Pratt, Charles H. Schrader, William B. Livingston, Michael P. Bellinger, Scott M. Sayles
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Patent number: 5043056Abstract: In an ebullated bed process, a residual hydrocarbon oil and a hydrogen containing gas is passed upwardly through an ebullated bed of catalyst in a hydrocracking zone at a temperature in the range of 650.degree. F. to 950.degree. F. and pressure of 1000 psia to 5000 psia. The hydrogen containing gas comprises hydrogen sulfide in an amount to maintain the sulfur content of the oil in the hydrocracking zone at 2 wt % to 10 wt %. A hydrocracked oil is recovered characterized by having a reduced sediment content.Type: GrantFiled: February 24, 1989Date of Patent: August 27, 1991Assignee: Texaco, Inc.Inventors: Roy E. Pratt, Jitendra A. Patel
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Patent number: 5028310Abstract: SO.sub.x in regenerator off gas in a fluid cracking unit is decreased by providing in the regenerator bed, a metal grid bearing a layer of rare earth oxide.Type: GrantFiled: November 8, 1989Date of Patent: July 2, 1991Assignee: Texaco Inc.Inventors: Roy E. Pratt, David E. Self, Joseph C. Demeter
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Patent number: 4725408Abstract: Apparatus for catalytic cracking of a selected portion of a hydrocarbon feedstock comprising a riser reactor and a catalyst regenerator, a regenerated catalyst cooler, and an absorber. Regenerated catalyst from the catalyst regenerator is conducted through the catalyst cooler into the absorber where it adsorbs hydrocarbon cracking feedstock and then returned to the riser reactor. A duct carries part of the hot regenerated catalyst from the catalyst regenerator directly to the riser reactor to supply heat for cracking the hydrocarbon feedstock.Type: GrantFiled: August 19, 1986Date of Patent: February 16, 1988Assignee: Texaco, Inc.Inventors: Roy E. Pratt, Scott M. Sayles, Kerry W. Bowers, Richard P. Scott, deceased
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Patent number: 4619758Abstract: An improved method for fluidized catalytic cracking of a selected portion of a paraffinic hydrocarbon feedstock in which a paraffinic chargestock for a fluid catalytic cracking unit is processed for the separation of at least a part of its paraffinic components from non-paraffins by means of a zeolite composition which acts both as a molecular sieve and a cracking catalyst. The paraffins-containing fraction adsorbed on the molecular sieve is subjected to catalytic cracking in a riser-type fluid catalytic cracking reaction zone at a temperature in the range of 650.degree. to 700.degree. C. under subatmospheric pressure conditions for the production of light olefins.Type: GrantFiled: April 24, 1984Date of Patent: October 28, 1986Assignee: Texaco, Inc.Inventors: Roy E. Pratt, Scott M. Sayles, Kerry W. Bowers, Richard P. Scott, deceased
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Patent number: 4595145Abstract: An improved air distribution apparatus for a regenerator in a fluid catalytic cracking process has been invented. The improvement is in the nozzles which eject air from an air ring to a bed of coke deactivated catalyst. The nozzles are positioned to take air from the centerline of the air ring and are of length 4 to 8 diameters. The nozzles are noted for reduced aspirated catalyst erosion.Type: GrantFiled: October 1, 1984Date of Patent: June 17, 1986Assignee: Texaco Inc.Inventors: Roy E. Pratt, Thomas A. Lionetti, John P. MacLean
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Patent number: 4430201Abstract: A method and apparatus for regeneration of coked catalyst resulting from a hydrocarbon conversion reaction in which catalyst regeneration is carried out in a plurality of superposed regeneration zones comprising the combination of a first dense phase fluidized bed regeneration zone, an entrained catalyst dilute phase regeneration zone superposed on said first regeneration zone, and a second dense phase fluid bed regeneration zone superposed on said dilute phase regeneration zone. Catalyst is regenerated by combustion of coke from the surface of the catalyst at an elevated temperature in the range of 675.degree. to 800.degree. C. with an excess of oxygen supplied by an oxygen-containing regeneration gas part of which is introduced into the first fluidized bed regeneration zone and part into said dilute phase regeneration zone, including a novel means of control of the rate of catalyst recirculated from said second dense phase regeneration zone to said first regeneration zone.Type: GrantFiled: October 27, 1981Date of Patent: February 7, 1984Assignee: Texaco, Inc.Inventors: Leonce F. Castagnos, Jr., Roy E. Pratt
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Patent number: 4419221Abstract: A method and apparatus for catalytic conversion of hydrocarbon feedstocks and regeneration of coked catalyst resulting from the hydrocarbon conversion reaction in which the catalyst regeneration is carried out in a combination of dense phase fluidized bed, an entrained phase regeneration zone and a second dense phase fluidized bed and the hydrocarbon conversion reaction is carried out in a high velocity short contact time dilute phase reaction zone wherein the reaction time and temperature and the regenerator temperature may be separately varied to provide and maintain optimum conversion conditions.Type: GrantFiled: October 27, 1981Date of Patent: December 6, 1983Assignee: Texaco Inc.Inventors: Leonce F. Castagnos, Jr., Roy E. Pratt
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Patent number: 4388176Abstract: A process for conversion of paraffinic base petroleum cracking stocks to high octane motor fuels and petrochemical feedstocks in which paraffinic components are separated from the cracking stock to yield a deparaffined fraction which is hydrotreated and catalytically cracked and a paraffin fraction which is separately catalytically cracked whereby improved yields of normally gaseous olefins and normally liquid products including high octane motor fuel components are obtained.Type: GrantFiled: November 19, 1981Date of Patent: June 14, 1983Assignee: Texaco Inc.Inventors: Roy E. Pratt, Scott M. Sayles, Kerry W. Bowers, Richard P. Scott, deceased
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Patent number: 4324688Abstract: A process for the regeneration of coke-contaminated fluidizable catalytic cracking catalyst wherein the regeneration flue gas having a reduced concentration of carbon monoxide and regenerated catalyst having a reduced residual carbon content are obtained. By this method a fluidized dense catalyst phase of coke-contaminated catalyst is regenerated with an excess amount of oxygen-containing regeneration gas at an elevated temperature such that there is a controlled afterburn of carbon monoxide to carbon dioxide in the dilute catalyst phase whereby a flue gas having a carbon monoxide content of from 0 to 500 ppm is obtained. The residence time of catalyst in the fluidized dense catalyst phase is adjusted to provide a low level of residual carbon-on-regenerated-catalyst.Type: GrantFiled: April 21, 1980Date of Patent: April 13, 1982Assignee: Texaco Inc.Inventors: Leonce F. Castagnos, Jr., William R. Menzies, III, Roy E. Pratt
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Patent number: 4304659Abstract: An improved method for controlling the fluidized dense catalyst phase temperature in the regeneration zone of a fluid catalytic cracking unit. In this method, the level of the fluidized catalyst bed above the riser discharge in the reaction vessel is adjusted in response to a change detected in the temperature of the fluidized dense catalyst phase of the regeneration zone. Adjustment of the catalyst bed level in the reaction zone affects the coke laydown on the catalyst in the reactor and, consequently, the amount of heat liberated in the regeneration zone upon combustion of the coke contained in the partially deactivated catalyst. A reactor bed level is attained where the resulting coke laydown on the catalyst is sufficient to maintain the desired temperature in the fluidized dense catalyst phase.Type: GrantFiled: March 5, 1980Date of Patent: December 8, 1981Assignee: Texaco, Inc.Inventors: Roy E. Pratt, William R. Menzies, III, Leonce F. Castagnos, Jr.
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Patent number: 4243630Abstract: A monitor determines the yields of constituents of a product provided by a fluid catalytic cracking unit (FCCU) receiving fresh feed and recycle feed. The monitor includes sensors providing signals corresponding to sensed operating parameters of the FCCU. Analyzers analyze the fresh feed and the recycle feed and provide signals corresponding to the API gravities of the fresh and recycle feeds and to the viscosities of the fresh and recycle feeds. A circuit provides signals corresponding to the Watson K factors associated with the fresh and recycle feeds and the catalyst in accordance with the signals from the analyzers and sensors. A network provides signals representative of the yields of the constituents of the product from FCCU. Display apparatus provides a visual display of the yields.Type: GrantFiled: March 19, 1979Date of Patent: January 6, 1981Assignee: Texaco Inc.Inventors: Howard C. Kliesch, Daniel N. McWilliams, Roy E. Pratt, Donald H. Schmude
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Patent number: 4062759Abstract: A process is described herein for regeneration of spent, coke contaminated fluidized cracking catalyst by burning coke therefrom with a molecular oxygen containing regeneration gas in a fluidized dense phase bed, and for burning substantially all carbon monoxide formed to carbon dioxide. A method is provided for establishing a homogeneous dense phase fluidized bed of catalyst undergoing regeneration. Additionally, a method is provided for transferring heat from a dilute phase back to the fluidized dense phase catalyst bed.Type: GrantFiled: May 7, 1976Date of Patent: December 13, 1977Assignee: Texaco Inc.Inventors: Leonce F. Castagnos, Jr., Roy E. Pratt