Patents by Inventor Roy E. Pratt

Roy E. Pratt has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5545602
    Abstract: Heavy hydrocarbons are hydrotreated to increase content of components boiling below 1000.degree. F. by contact with Group VIII non-noble metal oxide and Group VI-B metal oxide on alumina having a Total Surface Area of 150-240 m.sup.2 /g, a Total Pore Volume, (TPV) of 0.7-0.98, and a Pore Diameter Distribution whereby .ltoreq.20% of the TPV is present as primary micropores of diameter .ltoreq.100 .ANG., at least about 34% of TPV is present as secondary micropores of diameter of about 100 .ANG.-200 .ANG., and about 26%-46% of the TPV is present as mesopores of diameter .gtoreq.200 .ANG..
    Type: Grant
    Filed: April 20, 1995
    Date of Patent: August 13, 1996
    Assignee: Texaco Inc.
    Inventors: Gerald V. Nelson, Govanon Nongbri, Roy E. Pratt, David E. Sherwood, Jr., Pei-Shing E. Dai
  • Patent number: 5468371
    Abstract: Heavy hydrocarbons are hydrotreated to increase content of components boiling below 1000.degree. F. by contact with Group VIII non-noble metal oxide and Group VIB metal oxide on alumina having a Total Surface Area of 175-220 m.sup.2 /g, a Total Pore Volume (TPV) of 0.6-0.8, and a Pore Diameter Distribution whereby .ltoreq.33% of the TPV is present as primary micropores of diameter .ltoreq.100 .ANG., at least about 41% of TPV is present as secondary micropores of diameter of about 100 .ANG.-200 .ANG., and about 16%-26% of the TPV is present as mesopores of diameter .gtoreq.200 .ANG.. Phosphorus containing compounds are avoided during catalyst preparation.
    Type: Grant
    Filed: April 11, 1994
    Date of Patent: November 21, 1995
    Assignee: Texaco Inc.
    Inventors: Gerald V. Nelson, Govanon Nongbri, Roy E. Pratt
  • Patent number: 5435908
    Abstract: Heavy hydrocarbons are hydrotreated to increase content of components boiling below 1000.degree. F. by contact with Group VIII non-noble metal oxide and Group VI-B metal oxide on alumina having a Total Surface Area of 150-240 m.sup.2 /g, a Total Pore Volume, (TPV) of 0.7-0.98, and a Pore Diameter Distribution whereby .ltoreq.20% of the TPV is present as primary micropores of diameter .ltoreq.100 .ANG., at least about 34% of TPV is present as secondary micropores of diameter of about 100 .ANG.-200 .ANG., and about 26%-46% of the TPV is present as mesopores of diameter >200 .ANG..
    Type: Grant
    Filed: May 16, 1994
    Date of Patent: July 25, 1995
    Assignee: Texaco Inc.
    Inventors: Gerald V. Nelson, Govanon Nongbri, Roy E. Pratt, David E. Sherwood, Jr., Pei-Shing E. Dai
  • Patent number: 5416054
    Abstract: Heavy oils may be hydrotreated in the presence of a porous alumina support bearing metals of Group VIII and VI-B and optionally phosphorus, the catalyst having a Total Surface Area of 165-230 m.sup.2 /g, a Total Pore Volume of 0.5-0.8 cc.g, and a Pore Diameter Distribution whereby less than about 5% the Total Pore Volume is present as primary micropores of diameter less than 80 .ANG., and secondary micropores of diameter of +20 .ANG. of a Pore Mode of 100-135 .ANG. are present in amount of at least about 65% of the micropore volume having pores with diameter less than 250 .ANG., and 22-29% of the Total Pore Volume is present as macropores of diameter >250 .ANG..The process of the instant invention is particularly effective in achieving desired levels of hydrodemetallation, hydrodesulfurization, and hydrocracking of asphaltenes in the fraction of hydrotreated/hydrocracked petroleum resid product having a boiling point greater than 1000.degree. F.
    Type: Grant
    Filed: February 25, 1993
    Date of Patent: May 16, 1995
    Assignee: Texaco Inc.
    Inventors: Pei-Shing E. Dai, Gerald V. Nelson, Govanon Nongbri, Roy E. Pratt, David E. Sherwood, Jr.
  • Patent number: 5399259
    Abstract: Heavy oils may be hydrotreated in the presence of a porous alumina support bearing metals of Group VIII and VI-B and optionally phosphorus, the catalyst having a Total Surface Area of 165-230 m.sup.2 /g, a Total Pore Volume of 0.5-0.8 cc.g, and a Pore Diameter Distribution whereby less than about 5% of the Total Pore Volume is present as primary micropores of diameter less than 80.ANG., and secondary micropores of diameter of .+-.20.ANG. of a Pore Mode of 100-135.ANG. are present in amount of at least about 65% of the micropore volume having pores with diameter less than 250.ANG., and 22-29% of the Total Pore Volume is present as macropores of diameter >250.ANG.. The process of the instant invention is particularly effective in achieving desired levels of hydrodemetallation, hydrodesulfurization, and hydrocracking of asphaltenes in the fraction of hydrotreated/hydrocracked petroleum resid product having a boiling point greater than 1000.degree. F.
    Type: Grant
    Filed: April 20, 1992
    Date of Patent: March 21, 1995
    Assignee: Texaco Inc.
    Inventors: Pei-Shing E. Dai, Gerald V. Nelson, Govanon Nongbri, Roy E. Pratt, David E. Sherwood, Jr.
  • Patent number: 5395512
    Abstract: A hydrocarbon feedstock is catalytically cracked at an elevated temperature in a cracking zone with a zeolite cracking catalyst. The cracking catalyst employed comprises a crystalline aluminosilicate zeolite catalyst and a hybrid [Al,B]-zeolite catalyst. In this process the hydrocarbon feedstock is contacted with the zeolite catalyst in, for example, a fluidized bed catalytic cracking unit to yield cracked products containing increased amounts of C.sub.3 /C.sub.8 olefins.
    Type: Grant
    Filed: May 14, 1993
    Date of Patent: March 7, 1995
    Assignee: Texaco Inc.
    Inventors: Hsu-Hui Hsing, Roy E. Pratt, Chih-Hao M. Tsang, Chi-Lin O'Young
  • Patent number: 5318689
    Abstract: A straight run naphtha is fractionated to yield on intermediate naphtha and the heaviest 10 vol % as heavy naphtha. The intermediate naphtha is catalytically reformed to yield reformed naphtha having a 90 vol % temperature (T90) of 310.degree. F. (155.degree. C.). The heavy naphtha is subjected to fluid catalytic cracking (FCC) to yield liquid fuel and lighter, including C.sub.4 olefins and a cracked naphtha having a research octane number suitable for gasoline blending.
    Type: Grant
    Filed: November 16, 1992
    Date of Patent: June 7, 1994
    Assignee: Texaco Inc.
    Inventors: Hsu-Hui Hsing, Roy E. Pratt
  • Patent number: 5108580
    Abstract: In a two stage catalytic cracking process a heavy cycle gas oil fraction (HCGO) nominal boiling range 600.degree. F. to 1050.degree. F., API gravity of -10.degree. to +10.degree. and 65 to 95 vol % aromatics is recycled to extinction between an ebullated bed hydrocracking zone and fluidized catalytic cracking zone to yield a liquid fuel and lighter boiling range fraction as the light fraction from each zone.The catalyst in the fluidized catalytic cracking zone is maintained at a micro activity 68 to 72 while cracking a virgin gas oil to HCGO. HCGO is then mixed with vacuum residuum and hydrocracked in an ebullated bed reactor. The mid range fraction is recycled to the fluidized catalytic cracking zone. The 1000.degree. F..sup.+ fraction is blended with a fuel oil.
    Type: Grant
    Filed: March 8, 1989
    Date of Patent: April 28, 1992
    Assignee: Texaco Inc.
    Inventors: Govanon Nongbri, Gerald V. Nelson, Roy E. Pratt, Charles H. Schrader, William B. Livingston, Michael P. Bellinger, Scott M. Sayles
  • Patent number: 5043056
    Abstract: In an ebullated bed process, a residual hydrocarbon oil and a hydrogen containing gas is passed upwardly through an ebullated bed of catalyst in a hydrocracking zone at a temperature in the range of 650.degree. F. to 950.degree. F. and pressure of 1000 psia to 5000 psia. The hydrogen containing gas comprises hydrogen sulfide in an amount to maintain the sulfur content of the oil in the hydrocracking zone at 2 wt % to 10 wt %. A hydrocracked oil is recovered characterized by having a reduced sediment content.
    Type: Grant
    Filed: February 24, 1989
    Date of Patent: August 27, 1991
    Assignee: Texaco, Inc.
    Inventors: Roy E. Pratt, Jitendra A. Patel
  • Patent number: 5028310
    Abstract: SO.sub.x in regenerator off gas in a fluid cracking unit is decreased by providing in the regenerator bed, a metal grid bearing a layer of rare earth oxide.
    Type: Grant
    Filed: November 8, 1989
    Date of Patent: July 2, 1991
    Assignee: Texaco Inc.
    Inventors: Roy E. Pratt, David E. Self, Joseph C. Demeter
  • Patent number: 4725408
    Abstract: Apparatus for catalytic cracking of a selected portion of a hydrocarbon feedstock comprising a riser reactor and a catalyst regenerator, a regenerated catalyst cooler, and an absorber. Regenerated catalyst from the catalyst regenerator is conducted through the catalyst cooler into the absorber where it adsorbs hydrocarbon cracking feedstock and then returned to the riser reactor. A duct carries part of the hot regenerated catalyst from the catalyst regenerator directly to the riser reactor to supply heat for cracking the hydrocarbon feedstock.
    Type: Grant
    Filed: August 19, 1986
    Date of Patent: February 16, 1988
    Assignee: Texaco, Inc.
    Inventors: Roy E. Pratt, Scott M. Sayles, Kerry W. Bowers, Richard P. Scott, deceased
  • Patent number: 4619758
    Abstract: An improved method for fluidized catalytic cracking of a selected portion of a paraffinic hydrocarbon feedstock in which a paraffinic chargestock for a fluid catalytic cracking unit is processed for the separation of at least a part of its paraffinic components from non-paraffins by means of a zeolite composition which acts both as a molecular sieve and a cracking catalyst. The paraffins-containing fraction adsorbed on the molecular sieve is subjected to catalytic cracking in a riser-type fluid catalytic cracking reaction zone at a temperature in the range of 650.degree. to 700.degree. C. under subatmospheric pressure conditions for the production of light olefins.
    Type: Grant
    Filed: April 24, 1984
    Date of Patent: October 28, 1986
    Assignee: Texaco, Inc.
    Inventors: Roy E. Pratt, Scott M. Sayles, Kerry W. Bowers, Richard P. Scott, deceased
  • Patent number: 4595145
    Abstract: An improved air distribution apparatus for a regenerator in a fluid catalytic cracking process has been invented. The improvement is in the nozzles which eject air from an air ring to a bed of coke deactivated catalyst. The nozzles are positioned to take air from the centerline of the air ring and are of length 4 to 8 diameters. The nozzles are noted for reduced aspirated catalyst erosion.
    Type: Grant
    Filed: October 1, 1984
    Date of Patent: June 17, 1986
    Assignee: Texaco Inc.
    Inventors: Roy E. Pratt, Thomas A. Lionetti, John P. MacLean
  • Patent number: 4430201
    Abstract: A method and apparatus for regeneration of coked catalyst resulting from a hydrocarbon conversion reaction in which catalyst regeneration is carried out in a plurality of superposed regeneration zones comprising the combination of a first dense phase fluidized bed regeneration zone, an entrained catalyst dilute phase regeneration zone superposed on said first regeneration zone, and a second dense phase fluid bed regeneration zone superposed on said dilute phase regeneration zone. Catalyst is regenerated by combustion of coke from the surface of the catalyst at an elevated temperature in the range of 675.degree. to 800.degree. C. with an excess of oxygen supplied by an oxygen-containing regeneration gas part of which is introduced into the first fluidized bed regeneration zone and part into said dilute phase regeneration zone, including a novel means of control of the rate of catalyst recirculated from said second dense phase regeneration zone to said first regeneration zone.
    Type: Grant
    Filed: October 27, 1981
    Date of Patent: February 7, 1984
    Assignee: Texaco, Inc.
    Inventors: Leonce F. Castagnos, Jr., Roy E. Pratt
  • Patent number: 4419221
    Abstract: A method and apparatus for catalytic conversion of hydrocarbon feedstocks and regeneration of coked catalyst resulting from the hydrocarbon conversion reaction in which the catalyst regeneration is carried out in a combination of dense phase fluidized bed, an entrained phase regeneration zone and a second dense phase fluidized bed and the hydrocarbon conversion reaction is carried out in a high velocity short contact time dilute phase reaction zone wherein the reaction time and temperature and the regenerator temperature may be separately varied to provide and maintain optimum conversion conditions.
    Type: Grant
    Filed: October 27, 1981
    Date of Patent: December 6, 1983
    Assignee: Texaco Inc.
    Inventors: Leonce F. Castagnos, Jr., Roy E. Pratt
  • Patent number: 4388176
    Abstract: A process for conversion of paraffinic base petroleum cracking stocks to high octane motor fuels and petrochemical feedstocks in which paraffinic components are separated from the cracking stock to yield a deparaffined fraction which is hydrotreated and catalytically cracked and a paraffin fraction which is separately catalytically cracked whereby improved yields of normally gaseous olefins and normally liquid products including high octane motor fuel components are obtained.
    Type: Grant
    Filed: November 19, 1981
    Date of Patent: June 14, 1983
    Assignee: Texaco Inc.
    Inventors: Roy E. Pratt, Scott M. Sayles, Kerry W. Bowers, Richard P. Scott, deceased
  • Patent number: 4324688
    Abstract: A process for the regeneration of coke-contaminated fluidizable catalytic cracking catalyst wherein the regeneration flue gas having a reduced concentration of carbon monoxide and regenerated catalyst having a reduced residual carbon content are obtained. By this method a fluidized dense catalyst phase of coke-contaminated catalyst is regenerated with an excess amount of oxygen-containing regeneration gas at an elevated temperature such that there is a controlled afterburn of carbon monoxide to carbon dioxide in the dilute catalyst phase whereby a flue gas having a carbon monoxide content of from 0 to 500 ppm is obtained. The residence time of catalyst in the fluidized dense catalyst phase is adjusted to provide a low level of residual carbon-on-regenerated-catalyst.
    Type: Grant
    Filed: April 21, 1980
    Date of Patent: April 13, 1982
    Assignee: Texaco Inc.
    Inventors: Leonce F. Castagnos, Jr., William R. Menzies, III, Roy E. Pratt
  • Patent number: 4304659
    Abstract: An improved method for controlling the fluidized dense catalyst phase temperature in the regeneration zone of a fluid catalytic cracking unit. In this method, the level of the fluidized catalyst bed above the riser discharge in the reaction vessel is adjusted in response to a change detected in the temperature of the fluidized dense catalyst phase of the regeneration zone. Adjustment of the catalyst bed level in the reaction zone affects the coke laydown on the catalyst in the reactor and, consequently, the amount of heat liberated in the regeneration zone upon combustion of the coke contained in the partially deactivated catalyst. A reactor bed level is attained where the resulting coke laydown on the catalyst is sufficient to maintain the desired temperature in the fluidized dense catalyst phase.
    Type: Grant
    Filed: March 5, 1980
    Date of Patent: December 8, 1981
    Assignee: Texaco, Inc.
    Inventors: Roy E. Pratt, William R. Menzies, III, Leonce F. Castagnos, Jr.
  • Patent number: 4243630
    Abstract: A monitor determines the yields of constituents of a product provided by a fluid catalytic cracking unit (FCCU) receiving fresh feed and recycle feed. The monitor includes sensors providing signals corresponding to sensed operating parameters of the FCCU. Analyzers analyze the fresh feed and the recycle feed and provide signals corresponding to the API gravities of the fresh and recycle feeds and to the viscosities of the fresh and recycle feeds. A circuit provides signals corresponding to the Watson K factors associated with the fresh and recycle feeds and the catalyst in accordance with the signals from the analyzers and sensors. A network provides signals representative of the yields of the constituents of the product from FCCU. Display apparatus provides a visual display of the yields.
    Type: Grant
    Filed: March 19, 1979
    Date of Patent: January 6, 1981
    Assignee: Texaco Inc.
    Inventors: Howard C. Kliesch, Daniel N. McWilliams, Roy E. Pratt, Donald H. Schmude
  • Patent number: 4062759
    Abstract: A process is described herein for regeneration of spent, coke contaminated fluidized cracking catalyst by burning coke therefrom with a molecular oxygen containing regeneration gas in a fluidized dense phase bed, and for burning substantially all carbon monoxide formed to carbon dioxide. A method is provided for establishing a homogeneous dense phase fluidized bed of catalyst undergoing regeneration. Additionally, a method is provided for transferring heat from a dilute phase back to the fluidized dense phase catalyst bed.
    Type: Grant
    Filed: May 7, 1976
    Date of Patent: December 13, 1977
    Assignee: Texaco Inc.
    Inventors: Leonce F. Castagnos, Jr., Roy E. Pratt