Abstract: A fastener, for example a nut element, for attachment to a plate-like component with an end face of the fastener having a recess within a raised contact surface and a plurality of projections and undercuts are provided in a sidewall of the recess. The base surface of the recess extends up to the bore of the fastener without the presence of a pilot portion and a plurality of recesses are provided in the contact surface for resisting rotation. The die button which serves for the attachment of the fastener to a plate-like component has a hole-forming punch projection which has a plurality of noses distributed around the periphery in the region of the transition to the planar surface of the die button. On attachment of the hollow element to a plate-like component in a press, the sheet metal part is perforated by a hole punch and is molded in form-locked manner by the die button, in particular by its hole-forming punch projection, into the recess of the hollow element.

Abstract: A setting head for the installation of fastener elements having a head and shaft into a pre-apertured workpiece. The setting head has at least three holding fingers, with each holding finger initially centering, aligning, and positioning the element in the setting direction, both at the head and also at a distance from the head along the shaft.

Abstract: A fastener, for example a nut element, for attachment to a plate-like component with an end face of the fastener having a recess within a raised contact surface and a plurality of projections and undercuts are provided in a sidewall of the recess. The base surface of the recess extends up to the bore of the fastener without the presence of a pilot portion and a plurality of recesses are provided in the contact surface for resisting rotation. The die button which serves for the attachment of the fastener to a plate-like component has a hole-forming punch projection which has a plurality of noses distributed around the periphery in the region of the transition to the planar surface of the die button. On attachment of the hollow element to a plate-like component in a press, the sheet metal part is perforated by a hole punch and is molded in form-locked manner by the die button, in particular by its hole-forming punch projection, into the recess of the hollow element.

Abstract: A setting head for the installation of fastener elements having a head and shaft into a pre-apertured workpiece. The setting head has at least three holding fingers, with each holding finger initially centering, aligning, and positioning the element in the setting direction, both at the head and also at a distance from the head along the shaft.

Abstract: A fastener, for example a nut element, for attachment to a plate-like component with an end face of the fastener having a recess within a raised contact surface and a plurality of projections and undercuts are provided in a sidewall of the recess. The base surface of the recess extends up to the bore of the fastener without the presence of a pilot portion and a plurality of recesses are provided in the contact surface for resisting rotation. The die button which serves for the attachment of the fastener to a plate-like component has a hole-forming punch projection which has a plurality of noses distributed around the periphery in the region of the transition to the planar surface of the die button. On attachment of the hollow element to a plate-like component in a press, the sheet metal part is perforated by a hole punch and is molded in form-locked manner by the die button, in particular by its hole-forming punch projection, into the recess of the hollow element.

Abstract: An improved installation apparatus and method of attaching a female fastener element, such as a self-riveting nut fastener, to a metal panel, wherein a small hole is first formed in the panel and the annular riveting portion of the fastener is driven through the hole and locked to the panel. The improved method of this invention includes locating the fastener on the panel, then driving a tapered punch through the fastener board to pierce a small hole in the panel, then driving a conical exterior surface of the punch through the hole, to enlarge the hole, and substantially simultaneously driving the fastener riveting portion against the panel and through the panel opening into a die member to lock the fastener on the panel.

Abstract: A method of forming an electrical connection to a conductive metal panel, wherein the connection includes a conductive metal stud having an annular riveting portion, an integral intermediate radial flange portion, and an externally threaded stud portion, a nut member adapted to be threadably received on the stud member shank portion having an end portion adapted to sealingly contact an annular electrical contact surface surrounding the shank portion of the stud member. The method includes threadably assembling the nut member on the stud member shank portion forming an assembly with sealing contact between the member end portion and the stud member contact surface. The assembly is then oriented with the free end of the stud member riveting portion opposite the panel, driving the riveting portion through an opening formed in the panel and deforming the annular riveting portion radially outwardly to rivet the assembly to the panel and form an electrical contact between the stud member and the panel.

Abstract: A sheet metal part with at least one element introduced by a riveting process wherein the passage opening of the nut element is closed off by a stamped-out slug.

Abstract: A self-attaching fastening element, such as a nut fastener, having a body portion and an integral annular riveting barrel portion. The body portion includes axial grooves and, in the preferred embodiment of the nut-type fastener, the body portion includes a radial flange and the grooves extend radially from the body portion into the flange portion. In the most preferred embodiment, the body portion is polygonal and the axial grooves are located in the juncture of adjacent flat surfaces. The method of attaching the self-attaching fastening element of this invention to a panel includes forming an opening in the panel coaxially aligned with the barrel portion having a diameter less than the barrel portion, driving the barrel portion into the panel, thereby drawing a cone-shaped portion in the panel receiving the body portion, driving the body portion into the cone-shaped panel portion, deforming the panel portion into the body portion and the axial grooves.

Abstract: An improved installation apparatus and method of attaching a female fastener element, such as a self-riveting nut fastener, to a metal panel, wherein a small hole is first formed in the panel and the annular riveting portion of the fastener is driven through the hole and locked to the panel. The improved method of this invention includes locating the fastener on the panel, then driving a tapered punch through the fastener board to pierce a small hole in the panel, then driving a conical exterior surface of the punch through the hole, to enlarge the hole, and substantially simultaneously driving the fastener riveting portion against the panel and through the panel opening into a die member to lock the fastener on the panel.

Abstract: An electrical grounding connector, electrical grounding connector assembly, and a method of attaching an electrical grounding connector and electrical grounding connector assembly to an electrically conductive panel is disclosed. The grounding connector assembly includes a grounding stud connector having a body portion disposed between, and integrally joining, a stud portion and a riveting portion. The body portion includes a flange extending generally radially from the body portion and the flange includes a panel engaging surface and a lug engaging surface. A protective nut is adapted to engage and substantially cover the stud portion of the grounding stud connector thereby protecting the stud portion from contaminants. Barbed elements are disclosed on various surfaces of the grounding connector thereby giving the grounding connector excellent electrically conductive properties when it is assembled to an electrically conductive panel.

Abstract: A fastener assembly, a fastener assembly assembled to a member, and a method of attaching a fastener assembly to a member is disclosed. The fastener assembly includes a male fastener element which is fastened to a female fastener element wherein the male fastener element is adapted to engage and pierce through a panel. The female fastener element is adapted to rivet itself to the panel thereby forming a secure mechanical interlock between the female fastener and the panel. In a preferred embodiment, the female and male fastener include threaded surfaces which cooperatively engage one another thereby permitting the male fastener to be easily removed and used to fasten a structural member, or the like to the female fastener/panel assembly. While the fastener assembly is particularly suited for self-piercing applications, it may be used equally well in pre-pierced panel applications.

Abstract: A fastener and panel assembly, such as a stud or nut fastener and sheet metal panel assembly, wherein the fastener is permanently attached to the panel in a panel opening. The fastener includes a body portion having an annular bearing surface, preferably including a plurality of radially extending ribs bearing against the panel surrounding the panel opening. The fastener includes a riveting portion extending through the panel opening having a radial groove preferably spaced from the overall plane of the panel and the panel is deformed into the groove, substantially filling the groove and forming a secure mechanical interlock. In the stud fastener embodiment, the shank portion of the fastener extends through the panel opening, which is preferably threaded to attach a structural element to the panel.

Abstract: A method of permanently attaching a fastening element, such as a nut or bolt to panels having a range of panel thicknesses, such as the metal panels used by the automotive and appliance industries. The fastening element includes a tubular barrel portion and preferably an annular bearing face surrounding the barrel portion. The method includes punching a hole in the panel, then plasticly deforming and drawing the panel surrounding the hole into a dome or frusto-conically shaped portion. The panel hole is thus enlarged to receive the fastener element barrel portion from adjacent the apex of the frusto-conically shaped panel portion and the bearing face is then driven against the panel, deforming the panel to a generally planar shape. The panel surrounding the hole is thereby driven against the tubular barrel portion which, in the preferred embodiment, includes radially projecting ribs, providing securement against rotation even in very thin panels.

Abstract: A method of attaching a fastener assembly to a member is disclosed. The fastener assembly includes a male fastener element which is fastened to a female fastener element wherein the male fastener element is adapted to engage and pierce through a panel. The female fastener element is adapted to rivet itself to the panel thereby forming a secure mechanical interlock between the female fastener and the panel. In a preferred embodiment, the female and male fastener include threaded surfaces which cooperatively engage one another thereby permitting the male fastener to be easily removed and used to fasten a structural member, or the like to the female fastener/panel assembly. While the fastener assembly is particularly suited for self-piercing applications, it may be used equally well in pre-pierced panel applications.

Abstract: A method of permanently attaching a fastening element, such as a nut or bolt to panels having a range of panel thicknesses, such as the metal panels used by the automotive and appliance industries. The fastening element includes a tubular barrel portion and preferably an annular bearing face surrounding the barrel portion. The method includes punching a hole in the panel, then plasticly deforming and drawing the panel surrounding the hole into a dome or frusto-conically shaped portion. The panel hole is thus enlarged to receive the fastener element barrel portion from adjacent the apex of the frusto-conically shaped panel portion and the bearing face is then driven against the panel, deforming the panel to a generally planar shape. The panel surrounding the hole is thereby driven against the tubular barrel portion which, in the preferred embodiment, includes radially projecting ribs, forming a secure anti-rotation assembly even in very thin panels.

Abstract: A self-attaching fastening element, such as a nut fastener, having a body portion and an integral annular riveting barrel portion. The body portion includes axial grooves and, in the preferred embodiment of the nut-type fastener, the body portion includes a radial flange and the grooves extend radially from the body portion into the flange portion. In the most preferred embodiment, the body portion is polygonal and the axial grooves are located in the juncture of adjacent flat surfaces. The method of attaching the self-attaching fastening element of this invention to a panel includes forming an opening in the panel coaxially aligned with the barrel portion having a diameter less than the barrel portion, driving the barrel portion into the panel, thereby drawing a cone-shaped portion in the panel receiving the body portion, driving the body portion into the cone-shaped panel portion, deforming the panel portion into the body portion and the axial grooves.

Abstract: An electrical grounding connector, electrical grounding connector assembly, and a method of attaching an electrical grounding connector and electrical grounding connector assembly to an electrically conductive panel is disclosed. The grounding connector assembly includes a grounding stud connector having a body portion disposed between, and integrally joining, a stud portion and a riveting portion. The body portion includes a flange extending generally radially from the body portion and the flange includes a panel engaging surface and a lug engaging surface. A protective nut is adapted to engage in substantially cover the stud portion of the grounding stud connector thereby protecting the stud portion from contaminants. Barbed elements are disclosed on various surfaces of the grounding connector thereby giving the grounding connector excellent electrically conductive properties when it is assembled to an electrically conductive panel.

Abstract: A method of attaching a female element having an annular riveting portion to a panel and the installation apparatus. The method includes driving a punch through the female element into a panel supported on a die member forming an unsupported cone-shaped panel portion in the cavity of the die member. The punch includes an axially extending piercing end which pierces a small opening in the cone-shaped panel portion and an arcuate drawing portion which is driven against and through the panel opening, enlarging the panel opening. The annular riveting portion of the female element is then driven into the cone-shaped panel portion and through the panel opening, drawing the panel portion into a tubular shape engaging the external surface of the riveting portion. Finally, the riveting portion is driven against a center post of the die member, radially outwardly deforming the free end of the riveting portion and forming a mechanical interlock with the tubular panel portion.

Abstract: A method of attaching a female element having an annular riveting portion to a panel and the installation apparatus. The method includes driving a punch through the female element into a panel supported on a die member forming an unsupported cone-shaped panel portion in the cavity of the die member. The punch includes an axially extending piercing end which pierces a small opening in the cone-shaped panel portion and an arcuate drawing portion which is driven against and through the panel opening, enlarging the panel opening. The annular riveting portion of the female element is then driven into the cone-shaped panel portion and through the panel opening, drawing the panel portion into a tubular shape engaging the external surface of the riveting portion. Finally, the riveting portion is driven against a center post of the die member, radially outwardly deforming the free end of the riveting portion and forming a mechanical interlock with the tubular panel portion.