Abstract: Optical-quality polarized parts and methods for manufacturing the optical parts are disclosed. The optical-quality polarized parts comprise a high impact, lightweight, high optical quality polyurethane construct and a polarizer bonded to the construct. The construct may be a lens substrate wherein the polarizer is integrally bonded at or near the front surface of the lens substrate. A sidefill gasket may be used to support and position the polarizer within a mold cavity for reproducibly forming the optical part. The polarizer may comprise a polyethylene terephthalate film or a laminated polyvinyl alcohol film or wafer. The polarized optical part- has improved impact resistance over conventional thermoset resin parts, as well as better optical properties than similarly impact-resistant polycarbonate constructs.

Abstract: Optical-quality polarized parts and methods for manufacturing the optical parts are disclosed. The optical-quality polarized parts comprise a high impact, lightweight, high optical quality polyurethane construct and a polarizer bonded to the construct. The construct may be a lens substrate wherein the polarizer is integrally bonded at or near the front surface of the lens substrate. A sidefill gasket may be used to support and position the polarizer within a mold cavity for reproducibly forming the optical part. The polarizer may comprise a polyethylene terephthalate film or a laminated polyvinyl alcohol film or wafer. The polarized optical part has improved impact resistance over conventional thermoset resin parts, as well as better optical properties than similarly impact-resistant polycarbonate constructs.

Abstract: Optical-quality polarized parts and methods for manufacturing the optical parts are disclosed. The optical-quality polarized parts comprise a high impact, lightweight, high optical quality polyurethane construct and a polarizer bonded to the construct. The construct may be a lens substrate wherein the polarizer is integrally bonded at or near the front surface of the lens substrate. A sidefill gasket may be used to support and position the polarizer within a mold cavity for reproducibly forming the optical part. The polarizer may comprise a polyethylene terephthalate film or a laminated polyvinyl alcohol film or wafer. The polarized optical part- has improved impact resistance over conventional thermoset resin parts, as well as better optical properties than similarly impact-resistant polycarbonate constructs.

Abstract: An optical-quality part such as an ophthalmic lens is provided having a PET polarizing film integrally bonded thereto and, optionally, a hard coating integrally bonded to either the PET polarizing film or to the optical construct containing the PET polarizing film. In a preferred construction, the lens material or film may be surface treated, either physically and/or chemically, for integrally bonding the film to the lens material. Similarly, in another preferred construction, the film may be physically and/or chemically surface treated for integrally bonding a hard coating to the PET film.

Abstract: An optical-quality plastic part is provided having a PET polarizing film formed to contour with the optical requirements of the plastic construct without jeopardizing its optical, mechanical or cosmetic properties.

Abstract: An optical-quality plastic part is provided having a PET polarizing film integrally bonded thereto and, optionally, a hard coating integrally bonded to the PET polarizing film. In a preferred construction, the film may be surface treated, either physically and/or chemically, for integrally bonding the film to the optical-quality plastic material. Similarly, in another preferred construction, the film may be physically and/or chemically surface treated for integrally bonding a hard coating to the PET film. In either construction, the treatment may be effected by light irradiation.

Abstract: Unique side-fill mold assembly and method for making a lens wherein the mold assembly includes a gasket having a plurality of side port holes which allow filling of the mold assembly with a thermosetting resin and allow egress of air trapped within the mold assembly.

Abstract: An optical-quality plastic part is provided having a PET polarizing film formed to contour with the optical requirements of the plastic construct without jeopardizing its optical, mechanical or cosmetic properties.

Abstract: An optical-quality part such as an ophthalmic lens is provided having a PET polarizing film integrally bonded thereto and, optionally, a hard coating integrally bonded to either the PET polarizing film or to the optical construct containing the PET polarizing film. In a preferred construction, the lens material or film may be surface treated, either physically and/or chemically, for integrally bonding the film to the lens material. Similarly, in another preferred construction, the film may be physically and/or chemically surface treated for integrally bonding a hard coating to the PET film.

Abstract: Optical-quality polarized parts and methods for manufacturing the optical parts are disclosed. The optical-quality polarized parts comprise a high impact, lightweight, high optical quality polyurethane construct and a polarizer bonded to the construct. The construct may be a lens substrate wherein the polarizer is integrally bonded at or near the front surface of the lens substrate. A sidefill gasket may be used to support and position the polarizer within a mold cavity for reproducibly forming the optical part. The polarizer may comprise a polyethylene terephthalate film or a laminated polyvinyl alcohol film or wafer. The polarized optical part has improved impact resistance over conventional thermoset resin parts, as well as better optical properties than similarly impact-resistant polycarbonate constructs.

Abstract: An ophthalmic lens is provided having a PET polarizing film integrally bonded thereto and, optionally, a hard coating integrally bonded to the PET polarizing film. In a preferred construction, the lens material may be surface treated, either physically and/or chemically, for integrally bonding the film to the lens material. Similarly, in another preferred construction, the film may be physically and/or chemically surface treated for integrally bonding a hard coating to the PET film.

Abstract: A device for demonstrating the effect of glare and its reduction in which light is reflected onto a glare panel, to reflect therefrom at an angle of incidence such that it is horizontally polarized, producing glare to one viewing an underlying graphic but which glare is eliminated by viewing through vertically polarized lenses.