Patents by Inventor Ryoji Mizutani
Ryoji Mizutani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7896116Abstract: A drive device of a hybrid vehicle includes a motor generator and a motor generator arranged at the back of the motor generator, each rotor having a rotational center axis arranged on the same axis, a power split mechanism arranged on the same axis as a rotational center axis of a crankshaft and between the crankshaft and the motor generator, and a power control unit performing control of the motor generator. The power control unit includes a reactor arranged in a gap portion formed on one side with respect to the rotational center axis of the motor generator and between a lower side surface of the power element substrate, an outer circumferential side surface of the motor generator and an inner side surface of a case, and a capacitor arranged on the other side with respect to the rotational center axis of the motor generator.Type: GrantFiled: February 6, 2007Date of Patent: March 1, 2011Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazutaka Tatematsu, Ryoji Mizutani, Yasuhiro Endo
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Publication number: 20110024151Abstract: A cable includes a plurality of stranded wires substantially arranged annularly and each formed by twisting a plurality of conductor wires, and an inclusion disposed substantially at a center of the plurality of stranded wires. The inclusion includes spiral grooves, each of which being provided for fitting each of the stranded wires thereinto, that are each shaped according to a part of an outer surface of the stranded wires and separated by a dividing wall provided for preventing two adjacent stranded wires of the plurality of stranded wires from contacting each other.Type: ApplicationFiled: May 7, 2010Publication date: February 3, 2011Inventors: Hirotaka Eshima, Fumihito Oka, Ryoji Mizutani, Kenji Ishida
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Publication number: 20100320852Abstract: An electric motor having a wire connection structure includes a stator including a stator coil, a rotor, a motor housing accommodating the stator and the rotor and having a hole, a cable retaining portion formed on the motor housing for retaining end portions of feed cables, a fixing portion formed on the stator, first terminals connected to the stator coil and arranged on the fixing portion in an orientation different from an orientation of the end portions, second terminals each projecting from each of the end portions to face the corresponding first terminal after being inserted into the hole, at least one of the second terminals being bent, and screw members engaged with the fixing portion after being inserted into the corresponding first and second terminals, each of the screw members jointly fastening the first and second terminals to the fixing portion to electrically connect the first and second terminals.Type: ApplicationFiled: June 18, 2010Publication date: December 23, 2010Applicant: AISIN SEIKI KABUSHIKI KAISHAInventors: Shigetaka Isogai, Masafumi Sakuma, Ryoji Mizutani
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Publication number: 20100320853Abstract: An electric motor includes a stator having a stator coil, a rotor, a motor housing having a through hole, a fixing portion extending from the stator within the motor housing towards the through hole, a load receiving member inserted into the through hole and having a through bore, a conductive member connected to an electric power supply wire member and arranged at a first end portion of the load receiving member, a first terminal connected to the stator coil and provided between a second end portion of the load receiving member and the fixing portion, and a screw bolt fixing the conductive member, the load receiving member and the first terminal on the fixing portion, so that the load receiving member is press-fixedly sandwiched by the conductive member and the first terminal so that an electric power flows therebetween via the load receiving member.Type: ApplicationFiled: June 18, 2010Publication date: December 23, 2010Applicant: AISIN SEIKI KABUSHIKI KAISHAInventors: Shigetaka Isogai, Masafumi Sakuma, Ryoji Mizutani
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Patent number: 7851954Abstract: A vehicle drive device includes a motor generator (MG2), a power control unit controlling the motor generator (MG2), and a case housing the motor generator (MG2) and the power control unit. The power control unit includes a first inverter driving the motor generator (MG2) and a voltage converter boosting a power supply voltage to apply the voltage to the first inverter. A reactor L1 which is a component of the voltage converter is disposed such that at least a portion of a core comes into contact with the case for heat exchange. Consequently, the heat is dissipated to the case having a large heat capacity for integral housing, to thereby allow the heat dissipation performance of the reactor (L1) arranged in the limited space to be ensured.Type: GrantFiled: October 1, 2007Date of Patent: December 14, 2010Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yasuhiro Endo, Ryoji Mizutani, Kazutaka Tatematsu, Tadafumi Yoshida
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Patent number: 7843092Abstract: Disclosed is a highly heat-resistant core which has a dust core as a base body. A dust core obtained by press-molding magnetic powder particles each of which are covered with an insulating film is used as the base body. An inorganic heat-resistant insulating film is formed on at least a part of a surface of the dust core which faces a winding wire.Type: GrantFiled: September 8, 2006Date of Patent: November 30, 2010Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazutaka Tatematsu, Ryoji Mizutani, Yasuhiro Endo
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Publication number: 20100270054Abstract: A cable having a cable structure comprising a stranded wire formed by stranding a plurality of stranded conductors and an inclusion that is more deformable than the stranded conductors, wherein a plurality of stranded conductors are arranged on a circumference of the inclusion.Type: ApplicationFiled: April 14, 2010Publication date: October 28, 2010Applicants: HITACHI CABLE, LTD., TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Fumihito OKA, Hirotaka ESHIMA, Takafumi KAI, Ryoji MIZUTANI, Kenji ISHIDA
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Patent number: 7819214Abstract: An in-wheel motor includes a motor, a shaft, an oil pump and oil paths. The oil pump is provided on one end of the shaft. The motor includes a stator core, stator coils and a rotor. The oil pump pumps up an oil from an oil reservoir via an oil path to supply the pumped-up oil to another oil path. The another oil path supplies the oil from the oil pump to the outer periphery of the stator core of the motor from an opening end.Type: GrantFiled: May 2, 2007Date of Patent: October 26, 2010Assignees: Toyota Jidosha Kabushiki Kaisha, Aisin Seiki Kabushiki KaishaInventors: Ryoji Mizutani, Yasuji Taketsuna, Yuki Tojima, Atsushi Torii, Shigetaka Isogai
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Patent number: 7789178Abstract: A wheel support device (200) includes a spring (302, 304) fitted to an in-wheel motor (70) and damping the vibration of a motor-driven wheel (100) and the in-wheel motor (70) by extending and retracting, a knuckle (180) attached to the spring (302, 304) and rotatably supporting the motor-driven wheel (100), a center part (306) of a dynamic mass damper mechanism (300) vibrating together with the in-wheel motor (70) by a force given from a road surface when a vehicle runs, an upper part (310) thereof restricting the vibration of the in-wheel motor (70) by coming into contact with the center part (306) at a prescribed region, and a cushioning member (322, 324) fitted to a portion of the center part (306) or the upper part (310) corresponding to the prescribed region brought into contact with the other.Type: GrantFiled: May 24, 2005Date of Patent: September 7, 2010Assignees: Toyota Jidosha Kabushiki Kaisha, Aisin Seiki Kabushiki KaishaInventors: Ryoji Mizutani, Fumito Kurata, Shuuetsu Suzuki, Junichiro Sakurai
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Patent number: 7758706Abstract: A method for producing a dust core compact includes the steps of forming a compact component by pressure-forming a soft magnetic powder having an average particle diameter Da under a pressure Pa, and forming a compact by pressure-forming a soft magnetic powder having an average particle diameter Db and the compact component under a pressure Pb. Average particle diameters Da and Db of the soft magnetic powders satisfy relationship Da/Db?2, and pressures Pa and Pb applied during the pressure-forming satisfy relationship Pa/Pb?½. With this structure, a method for producing a dust core compact exhibiting a high strength and capable of being fabricated even when it has a complex shape, and the dust core compact can be provided.Type: GrantFiled: September 16, 2005Date of Patent: July 20, 2010Assignees: Sumitomo Electric Industries, Ltd., Toyota Jidosha Kabushiki KaishaInventors: Kazuhiro Hirose, Haruhisa Toyoda, Atsushi Sato, Takao Nishioka, Yasuhiro Endo, Ryoji Mizutani, Kazutaka Tatematsu, Kenji Harada
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Patent number: 7755243Abstract: A rotating electric motor includes a rotary shaft capable of rotation, a stator core formed in a cylindrical configuration, a rotor core fixed to the rotary shaft, a magnet set at the rotor core such that a pair of magnetic poles of different magnetism are aligned in the radial direction of the rotor core, a field yoke provided at the perimeter of the stator core, and a winding that can control the magnetic flux density across the rotor core and the stator core by forming a magnetic circuit across the field yoke and the rotor core.Type: GrantFiled: February 16, 2007Date of Patent: July 13, 2010Assignees: Toyota Jidosha Kabushiki Kaisha, Nagoya Institute of TechnologyInventors: Ryoji Mizutani, Kazutaka Tatematsu, Eiji Yamada, Nobuyuki Matsui, Takashi Kosaka
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Publication number: 20100156204Abstract: A stator core includes a pressurized powder core section which is produced by compression-molding a magnetic powder covered by an insulation coating. At least a portion of the pressurized powder core section forms at least a part of a winding slot section around which a winding is wrapped. The pressurized powder core section comprises a winding guide groove which prevents the winding from deviating along the extending direction of the winding slot section. As a result, a space factor of the winding can be increased, to thereby further improve motor output.Type: ApplicationFiled: September 8, 2006Publication date: June 24, 2010Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yasuhiro Endo, Ryoji Mizutani, Kazutaka Tatematsu
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Patent number: 7737600Abstract: In a stator core composed of a powder compacted magnetic body, a yoke part comprises a protrusion protruding from an axial end face of a tooth. The tooth has an axial length gradually decreases towards an outside along the radial direction of the stator core, and a circumferential length which gradually increases towards an outside along the radial direction of the stator core. In one of the cross sections of stator core perpendicular to a radial direction, the height difference between axial end faces of the yoke part and the tooth is substantially equal to an axial length of a coil end part. Further, a cross-sectional area of the tooth perpendicular to the radial direction is substantially maintained constant along the radial direction, and the cross-sectional area is secured at a junction between the tooth and the yoke part, while half of the cross-sectional area is secured in a circumferential cross section of the yoke part.Type: GrantFiled: October 28, 2005Date of Patent: June 15, 2010Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yasuhiro Endo, Ryoji Mizutani, Kazutaka Tatematsu, Kenji Harada, Toshiya Yamaguchi, Eisuke Hoshina
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Patent number: 7703780Abstract: A wheel supporting apparatus includes dampers, ball joints, a knuckle, an upper arm and a lower arm. The dampers are attached to a case of an in-wheel motor in the top-bottom direction of the vehicle's body and are connected respectively to the ball joints. The upper arm and the lower arm have respective one-ends connected to respective dampers via the ball joints and respective other ends pivotably fixed to the vehicle's body. The knuckle is connected to the ball joints to rotatably support a wheel hub via hub bearings.Type: GrantFiled: September 24, 2004Date of Patent: April 27, 2010Assignees: Toyota Jidosha Kabushiki Kaisha, Aisin Seiki Kabushiki KaishaInventors: Ryoji Mizutani, Yuki Tojima, Shigetaka Isogai, Atsushi Torii, Junichiro Sakurai
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Publication number: 20100072865Abstract: A vehicle drive device includes a motor generator (MG2), a power control unit controlling the motor generator (MG2), and a case housing the motor generator (MG2) and the power control unit. The power control unit includes a first inverter driving the motor generator (MG2) and a voltage converter boosting a power supply voltage to apply the voltage to the first inverter. A reactor L1 which is a component of the voltage converter is disposed such that at least a portion of a core comes into contact with the case for heat exchange. Consequently, the heat is dissipated to the case having a large heat capacity for integral housing, to thereby allow the heat dissipation performance of the reactor (L1) arranged in the limited space to be ensured.Type: ApplicationFiled: October 1, 2007Publication date: March 25, 2010Applicant: Toyota Jidosha Kabushiki KaishaInventors: Yasuhiro Endo, Ryoji Mizutani, Kazutaka Tatematsu, Tadafumi Yoshida
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Publication number: 20100075218Abstract: A battery unit includes a casing, bipolar batteries as a plurality of stacked type batteries housed in the casing, and a plug. The bipolar battery is formed by stacking a plurality of battery elements each having sheet electrodes on opposite sides of an electrolyte, and has collectors. The plug is detachably inserted between the bipolar batteries, and electrically connects bipolar batteries.Type: ApplicationFiled: March 7, 2008Publication date: March 25, 2010Inventors: Kazutaka Tatematsu, Ryoji Mizutani, Eiji Yamada, Yasuhiro Endo
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Publication number: 20100071971Abstract: An electric motor (10) has a field pole formed by a field current passing through a field winding (50). A voltage booting converter (120) converts output voltage of a battery (B) and outputs the voltage between a power source line (107) and a grounding line (105). Field winding (50) is electrically connected onto an electric current channel between battery (B) and power source line (107) and formed so that voltage switched by a switching element (Q1) is applied to both ends. A controller (100) controls the field current so as to adjust density of magnetic flux between a rotor and a stator by performing switching control on switching element (Q1) and a switching element (Q3) connected in parallel to field winding (50) and converts the output voltage of battery (B) into voltage in accordance with a voltage command value.Type: ApplicationFiled: March 14, 2008Publication date: March 25, 2010Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, National University Corporation Nagoya Institute of TechnologyInventors: Kazutaka Tatematsu, Ryoji Mizutani, Eiji Yamada, Nobuyuki Matsui, Takashi Kosaka
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Patent number: 7679256Abstract: A rotary electric machine capable of effectively utilizing both end faces of a rotor in the rotating axis direction by suppressing magnetic saturation comprises a stator having axial parts (31) and (32) and a radial part. The axial part (31) comprises cores (311) to (314) and coils (321) to (324), and the axial part (32) comprises cores (312) to (315) and coils (322) to (325). The radial part comprises cores (332) to (337) and coils (352) to (357). The width of each of the cores (311) to (315) in the circumferential direction is twice the width of each of the cores (332) to (337) in the circumferential direction. The number of windings of each of the coils (321) to (325) is equal to the number of windings of each of the coils (352) to (357).Type: GrantFiled: June 10, 2005Date of Patent: March 16, 2010Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazutaka Tatematsu, Ryoji Mizutani, Yasuhiro Endo, Yasuhide Yagyu, Nobuyuki Matsui, Yoshiaki Kano
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Publication number: 20100019606Abstract: A rotating electric motor includes a stator core, a rotational shaft capable of rotation, a field yoke allowing a flow of magnetic flux in an axial direction, first and second rotor cores fixedly installed on the rotational shaft, a first magnet fixedly installed between the first rotor core and the second rotor core, a first rotor teeth formed at the first rotor core, a second magnet provided alongside of the first rotor teeth in the circumferential direction of the first rotor core, a second rotor teeth formed at the outer surface of the second rotor core, protruding outwardly in the radial direction, a third magnet provided alongside of the second rotor core in the axial direction, and windings that can control the density of magnetic flux between at least one of the first rotor core and second rotor core and the stator core.Type: ApplicationFiled: January 29, 2008Publication date: January 28, 2010Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Ryoji Mizutani, Kazutaka Tatematsu, Eiji Yamada, Nobuyuki Matsui, Takashi Kosaka
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Publication number: 20100004090Abstract: Right front wheel units (FL, FR) are driven independently by motor generators (MGL, MGR). A power control unit (1) is provided common to the motor generators (MGL, MGR) and integrally controls driving them. Each motor generator (MGL, MGR) and the power control unit (1) are selectively connected by switch circuits (SWL, SWR). The switch circuits (SWL, SWR) are switched by an ECU (3), as appropriate, in accordance with how the vehicle (100) is currently traveling (i.e., a driving force that the vehicle is required to output, and a direction in which the vehicle is traveling). In other words, the vehicle (100) can selectively implement traveling with the left and right front wheel units (FL, FR) both serving as driving wheel units, and traveling with only one of the left and right front wheel units (FL, FR) serving as a driving wheel unit, depending on how the vehicle is currently traveling.Type: ApplicationFiled: November 29, 2006Publication date: January 7, 2010Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN SEIKI KABUSHIKI KAISHAInventors: Ryoji Mizutani, Michitaka Tsuchida, Tomohiro Fukushima, Masafumi Sakuma