Abstract: A metallic plate member having at least one through hole to be a part a common liquid reservoir of a liquid ejection head is provided. In a first die, a plurality of first projections are arrayed in a first direction with a fixed pitch. Each of the first projections is elongated in a second direction perpendicular to the first direction. The plate member is mounted on a second die, and a regulating member is inserted into the through hole. The first projections are pressed against a first region in a first face of the plate member which is adjacent to the through hole in the second direction, so as to generate a plastic flow of a material in the plate member into gaps defined between the first projections, while the plastic flow is regulated by the regulating member. A plurality of recesses formed by the first projections and a plurality of partition walls formed by the material flown into the gaps constitutes a part of the pressure generating chambers.

Abstract: In order to manufacture a die for forming recesses in a metallic plate which are adapted to be pressure generating chambers in a liquid ejecting head, it is prepared a metallic block adapted to allow a plurality of dies arrayed in a first direction to be cut out, and having a flat end face extending in the first direction. The dies are cut out from the metallic block. A distance between a first part of each of the dies which is adapted to be working members for forming the recesses and the flat end face is made uniform.

Abstract: A male die for forming a member incorporated in a liquid ejection head is disclosed. Each of a plurality of first forging punches is operable to form a first recess on a metal plate. The first forging punches are arranged at a fixed pitch to form a punch row in a first direction. Each of a plurality of second forging punches is operable to form a second recess on the metal plate. The second forging punches are arranged adjacently to first forging punches located at both ends of the punch row. The first recess is to be a first part of the member which is used to eject liquid from the liquid ejection head, and the second recess is to be a second part of the member which is not used to eject liquid.

Abstract: A chamber formation plate has a first face formed with a plurality of recesses arranged in a first direction at a fixed pitch such that each of the recesses is communicated with, via a through hole, a second face which is an opposite face of the first face. The chamber formation plate is comprised of nickel. A sealing plate is joined to the first face of the chamber formation plate so as to seal the recesses to form a plurality of pressure generating chambers. A metallic nozzle plate is formed with a plurality of nozzles, and joined to the second face of the chamber formation plate such that each of the nozzles is communicated with associated one of the pressure generating chamber via the through hole. A ratio of a grain size of a crystal of the nickel with respect to a thickness of a partition wall defined between each adjacent ones of the recesses is 60% or less.

Abstract: There is disclosed a punch for forging a metallic plate member. A first die is adapted to be opposed to a first face of the plate member. A second die is adapted to be opposed to a second face of the plate member. A plurality of first projections are provided on the first die and arranged in a first direction with a fixed pitch. Each of the first projections is elongated in a second direction perpendicular to the first direction. A plurality of second projections are provided on the second die and arranged in the first direction with the fixed pitch. Each of the second projections is elongated in the second direction and provided with a concave portion extending in the second direction at a distal end portion thereof. The plate member is sandwiched between the first die and the second die so that the first projections and the second projections are cut into the plate member in a third direction orthogonal to the first direction and the second direction, to perform a first forging work.

Abstract: A male die for forming a member incorporated in a liquid ejection head is disclosed. Each of a plurality of first forging punches is operable to form a first recess on a metal plate. The first forging punches are arranged at a fixed pitch to form a punch row in a first direction. Each of a plurality of second forging punches is operable to form a second recess on the metal plate. The second forging punches are arranged adjacently to first forging punches located at both ends of the punch row. The first recess is to be a first part of the member which is used to eject liquid from the liquid ejection head, and the second recess is to be a second part of the member which is not used to eject liquid.

Abstract: In order to manufacture a liquid ejection apparatus, a metal board is prepared. The metal board is subjected to a plastic working to form a plurality of recesses on a first face in a first region of the metal board. Through holes are punched so as to communicate the recesses and a second face of the metal board. The metal board is subjected to a plastic working to form a plurality of dents in a second region of the meal board. A metallic nozzle plate formed with nozzles is joined onto the second face of the metal board, such that each of the nozzles is communicated with one of the through holes.

Abstract: There is disclosed a punch for forging a metallic plate member. A first die is adapted to be opposed to a first face of the plate member. A second die is adapted to be opposed to a second face of the plate member. A plurality of first projections are provided on the first die and arranged in a first direction with a fixed pitch. Each of the first projections is elongated in a second direction perpendicular to the first direction. A plurality of second projections are provided on the second die and arranged in the first direction with the fixed pitch. Each of the second projections is elongated in the second direction and provided with a concave portion extending in the second direction at a distal end portion thereof. The plate member is sandwiched between the first die and the second die so that the first projections and the second projections are cut into the plate member in a third direction orthogonal to the first direction and the second direction, to perform a first forging work.

Abstract: An upper die and a lower die are provided. An unpenetrating hole is formed at an upper face of a metal board with the upper die, so that a protrusion is formed on a lower face of the metal board at a portion corresponding to the unpenetrating hole. A flat portion is formed on the protrusion with the lower die. The unpenetrating hole is punched with the upper die while supporting the flat portion with the lower die to form the through hole.

Abstract: In order to manufacture a liquid ejection apparatus, a metal board is prepared. The metal board is subjected to a plastic working to form a plurality of recesses on a first face in a first region of the metal board. Through holes are punched so as to communicate the recesses and a second face of the metal board. The metal board is subjected to a plastic working to form a plurality of dents in a second region of the meal board. A metallic nozzle plate formed with nozzles is joined onto the second face of the metal board, such that each of the nozzles is communicated with one of the through holes.

Abstract: An object is to provide a fine forging method for forming partitions of recesses precisely and forming recess shapes for pressure generation chambers etc. with high accuracy as well as a liquid ejection head that is produced by using the fine forming method. A fine forging method for forming groove-shaped recesses that are arranged at a prescribed pitch. After groove-shaped recesses are formed tentatively in a material plate by a first punch in which tentative forming punches are arranged, finish forming is performed on the tentatively formed groove-shaped recesses by using a second punch in which finish forming punches are arranged. An end portion of a projection strip is formed with slant faces or a slant face, whereby an end portion of each groove-shaped recess is formed precisely. A liquid ejection head produced by the above method exhibits stable liquid ejection characteristics and its manufacturing cost can be reduced by virtue of simplified working of forging.

Abstract: There is provided a first die in which a plurality of projections are arrayed in a first direction with a fixed pitch. Each projection is elongated in a second direction perpendicular to the first direction. The first die faces a first face of a plate member. A second die is opposed to the first die while supporting a second face of the plate member. At least one dam member is provided in at least one of the first die and the second die, so as to project from one of the first die and the second die toward the other. The first and second dies are approached so that the dam member is dug into at least one of the first face and the second face. The first and second dies are further approached so that the projections are dug into a first region in the first face, thereby forming partitioned recesses to be pressure generating chambers of a liquid ejection head.

Abstract: There is provided a first die, in which a plurality of projections are arrayed in a first direction with a fixed pitch to form at least one array of the projections. Each of the projections is elongated in a second direction perpendicular to the first direction. The first die faces a first face of the plate member. A second die is opposed to the first die while supporting a second face of the plate member. At least one first region is formed on the plate member so as to have a less rigidity than another region of the plate member. The first die and the second die are approached so that the projections are dug into a second region in the first face of the plate member, thereby forming partitioned recesses to be pressure generating chambers of a liquid ejection head. The at least one first region is adjacent to at least one of ends in the first direction of the second region, such that the first region and the second region are arranged in the second direction.

Abstract: A metallic plate member having at least one through hole to be a part a common liquid reservoir of a liquid ejection head is provided. In a first die, a plurality of first projections are arrayed in a first direction with a fixed pitch. Each of the first projections is elongated in a second direction perpendicular to the first direction. The plate member is mounted on a second die, and a regulating member is inserted into the through hole. The first projections are pressed against a first region in a first face of the plate member which is adjacent to the through hole in the second direction, so as to generate a plastic flow of a material in the plate member into gaps defined between the first projections, while the plastic flow is regulated by the regulating member. A plurality of recesses formed by the first projections and a plurality of partition walls formed by the material flown into the gaps constitutes a part of the pressure generating chambers.

Abstract: A male die is adapted to be opposed to a first face of a metallic plate member. The male die includes a plurality of punches which are provided on the male die and arranged side by side in a first direction with a fixed pitch. A guide member is formed with a guide face which supports a side portion of the male die, at least when the punches are pressed into the plate member in a second direction, to form through holes therein.

Abstract: An upper die and a lower die are provided. An unpenetrating hole is formed at an upper face of a metal board with the upper die, so that a protrusion is formed on a lower face of the metal board at a portion corresponding to the unpenetrating hole. A flat portion is formed on the protrusion with the lower die. The unpenetrating hole is punched with the upper die while supporting the flat portion with the lower die to form the through hole.

Abstract: A chamber formation plate has a first face formed with a plurality of recesses arranged in a first direction at a fixed pitch such that each of the recesses is communicated with, via a through hole, a second face which is an opposite face of the first face. The chamber formation plate is comprised of nickel. A sealing plate is joined to the first face of the chamber formation plate so as to seal the recesses to form a plurality of pressure generating chambers. A metallic nozzle plate is formed with a plurality of nozzles, and joined to the second face of the chamber formation plate such that each of the nozzles is communicated with associated one of the pressure generating chamber via the through hole. A ratio of a grain size of a crystal of the nickel with respect to a thickness of a partition wall defined between each adjacent ones of the recesses is 60% or less.

Abstract: There is disclosed a method of manufacturing a chamber formation plate of a liquid ejection head. The chamber formation plate includes a first region formed with at least recess portions to be pressure generating chambers communicated with nozzles from which liquid droplets are ejected by pressure generated in the pressure generating chambers. A metal plate and a forging die are provided. A reference part is provided on the metal plate. The reference part defines a relative position between the first region and the forging die. At least one deformation absorber is provided at a second region of the metal plate where is between the first region and the reference part. At least one plastic working is performed by the forging die, with respect to the first region to form at least the recess portions, while plastic deformation of the metal plate caused by the plastic working is absorbed by the deformation absorber.

Abstract: There is disclosed a punch for forging a metallic plate member. A first die is adapted to be opposed to a first face of the plate member. A second die is adapted to be opposed to a second face of the plate member. A plurality of first projections are provided on the first die and arranged in a first direction with a fixed pitch. Each of the first projections is elongated in a second direction perpendicular to the first direction. A plurality of second projections are provided on the second die and arranged in the first direction with the fixed pitch. Each of the second projections is elongated in the second direction and provided with a concave portion extending in the second direction at a distal end portion thereof. The plate member is sandwiched between the first die and the second die so that the first projections and the second projections are cut into the plate member in a third direction orthogonal to the first direction and the second direction, to perform a first forging work.

Abstract: A metallic plate member is provided. A first punch is operable to perform a first forging work to mold a first member in the plate member. The first member has a first function. A second punch is operable to perform a second forging work to mold a second member in the plate member. The second member including at least one kind of positioning member. The first forging work and the second forging work are performed at a single stage.