Patents by Inventor Ryota IFUKU

Ryota IFUKU has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11972929
    Abstract: There is provided a processing apparatus for forming a film with a plasma. The processing apparatus comprises: a processing container, having a ceramic sprayed coating on an inner wall on which an antenna that radiates microwaves is arranged, configured to accommodate a substrate; a mounting table configured to mount the substrate in the processing container; and a controller configured to perform a precoating process of coating a surface of the ceramic sprayed coating with a first carbon film with a plasma of a first carbon-containing gas at a first pressure and a film forming process of forming a second carbon film on the substrate with a plasma of a second carbon-containing gas at a second pressure.
    Type: Grant
    Filed: August 7, 2020
    Date of Patent: April 30, 2024
    Assignee: Tokyo Electron Limited
    Inventors: Makoto Wada, Takashi Matsumoto, Masahito Sugiura, Ryota Ifuku, Hirokazu Ueda
  • Publication number: 20240120183
    Abstract: A substrate processing method of processing a substrate includes: a carry-in process of carrying the substrate into a processing container; a first process of forming a first carbon film on the substrate with plasma of a first mixture gas containing a carbon-containing gas in a state in which interior of the processing container is maintained at a first pressure; and a second process of changing a pressure in the processing container to a second pressure higher than the first pressure.
    Type: Application
    Filed: January 24, 2022
    Publication date: April 11, 2024
    Inventors: Makoto WADA, Ryota IFUKU, Takashi MATSUMOTO, Hiroki YAMADA
  • Publication number: 20230420294
    Abstract: A substrate processing method of processing a substrate having a base film includes a loading process of loading the substrate into a processing container, a first process of performing a first plasma process in a state where the loaded substrate is held at a first position by raising substrate support pins of a stage arranged in the processing container, and a second process of performing a second plasma process while holding the substrate at a second position by lowering the substrate support pins.
    Type: Application
    Filed: November 2, 2021
    Publication date: December 28, 2023
    Inventors: Makoto WADA, Nobutake KABUKI, Ryota IFUKU, Takashi MATSUMOTO
  • Publication number: 20230257871
    Abstract: A film forming method includes a first step of supplying a first aromatic hydrocarbon gas having a first functional group to a substrate provided with an underlayer film, and a second step of activating the first aromatic hydrocarbon gas adsorbed on a surface of the underlayer film by plasma of a first reaction gas that contains at least a rare gas.
    Type: Application
    Filed: June 11, 2021
    Publication date: August 17, 2023
    Inventors: Takashi MATSUMOTO, Ryota IFUKU
  • Publication number: 20230167547
    Abstract: A method of pre-coating a carbon film by plasma in a processing container, includes: pre-coating an inner wall of the processing container with a first carbon film by plasma of a first carbon-containing gas under a first pressure; and processing the first carbon film with the plasma under a second pressure.
    Type: Application
    Filed: April 16, 2021
    Publication date: June 1, 2023
    Inventors: Ryota IFUKU, Takashi MATSUMOTO, Masahito SUGIURA, Makoto WADA
  • Publication number: 20230102051
    Abstract: A film forming method includes: a loading process of loading a substrate into a processing container; a first process of forming an interface layer having an amorphous structure or a microcrystalline structure on the substrate by plasma of a first mixed gas including a carbon-containing gas; and a second process of forming a graphene film on the interface layer by plasma of a second mixed gas including the carbon-containing gas.
    Type: Application
    Filed: September 27, 2022
    Publication date: March 30, 2023
    Inventors: Ryota IFUKU, Makoto WADA, Nobutake KABUKI, Takashi MATSUMOTO, Hiroshi TERADA, Genji NAKAMURA
  • Publication number: 20230080956
    Abstract: A substrate processing method includes: a carry-in step of carrying a substrate having a silicon-containing film on a surface of the substrate into a processing container; a first step of forming an adsorption layer by supplying an oxygen-containing gas into the processing container and causing the oxygen-containing gas to be adsorbed on a surface of the silicon-containing film; a second step of forming a silicon oxide layer by supplying an argon-containing gas into the processing container and causing the adsorption layer and the surface of the silicon-containing film to react with each other with plasma of the argon-containing gas; and a third step of forming a graphene film on the silicon oxide layer by supplying a carbon-containing gas into the processing container with plasma of the carbon-containing gas.
    Type: Application
    Filed: September 14, 2022
    Publication date: March 16, 2023
    Inventors: Makoto WADA, Takashi MATSUMOTO, Ryota IFUKU, Hiroki YAMADA, Haruhiko FURUYA
  • Publication number: 20230042099
    Abstract: A film forming method of forming a carbon film includes: cleaning an interior of a processing container by using oxygen-containing plasma in a state in which no substrate is present inside the processing container; subsequently, extracting and removing oxygen inside the processing container by using plasma in the state in which no substrate is present inside the processing container; and subsequently, loading a substrate into the processing container and forming the carbon film on the substrate through plasma CVD using a processing gas including a carbon-containing gas, wherein the cleaning, the extracting and removing the oxygen, and the forming the carbon film are repeatedly performed.
    Type: Application
    Filed: November 26, 2020
    Publication date: February 9, 2023
    Inventors: Makoto WADA, Takashi MATSUMOTO, Nobutake KABUKI, Ryota IFUKU, Masahito SUGIURA, Hirokazu UEDA
  • Publication number: 20230028816
    Abstract: A film forming method includes: preparing a substrate that includes a base substrate and a first conductive film that is formed on the base substrate; forming, on the first conductive film, a composite layer that includes layers of graphene and includes, as dopant atoms, a transition metal from 4th period to 6th period in a periodic table, excluding lanthanoids, between the layers of graphene; and forming, on the composite layer, a second conductive film which is electrically connected to the first conductive film via the composite layer.
    Type: Application
    Filed: December 17, 2020
    Publication date: January 26, 2023
    Inventors: Zeyuan NI, Takashi MATSUMOTO, Ryota IFUKU
  • Publication number: 20220316065
    Abstract: There is provided a processing apparatus for forming a film with a plasma. The processing apparatus comprises: a processing container, having a ceramic sprayed coating on an inner wall on which an antenna that radiates microwaves is arranged, configured to accommodate a substrate; a mounting table configured to mount the substrate in the processing container; and a controller configured to perform a precoating process of coating a surface of the ceramic sprayed coating with a first carbon film with a plasma of a first carbon-containing gas at a first pressure and a film forming process of forming a second carbon film on the substrate with a plasma of a second carbon-containing gas at a second pressure.
    Type: Application
    Filed: August 7, 2020
    Publication date: October 6, 2022
    Inventors: Makoto WADA, Takashi MATSUMOTO, Masahito SUGIURA, Ryota IFUKU, Hirokazu UEDA
  • Publication number: 20220223407
    Abstract: A method of forming a graphene structure, includes: providing a substrate; performing a preprocessing by supplying a first processing gas including a carbon-containing gas to the substrate while heating the substrate, without using plasma; and after the preprocessing, forming the graphene structure on a surface of the substrate through a plasma CVD using plasma of a second processing gas including a carbon-containing gas.
    Type: Application
    Filed: February 26, 2020
    Publication date: July 14, 2022
    Inventors: Ryota IFUKU, Takashi MATSUMOTO, Masahito SUGIURA
  • Publication number: 20220185673
    Abstract: A method for detecting abnormal growth of graphene includes: measuring, through spectroscopic ellipsometry, a reflection spectrum of a measurement object having a graphene film formed through CVD on a substrate; creating a film structure model, calculating polarization parameters, and matching calculated values of the polarization parameters to measured values through fitting; and detecting abnormal growth of the graphene based on a value of goodness of fit obtained when fitting the polarization parameters.
    Type: Application
    Filed: March 5, 2020
    Publication date: June 16, 2022
    Inventors: Ryota IFUKU, Takashi MATSUMOTO, Akira FUJIO, Shin KONO
  • Publication number: 20220178031
    Abstract: A film formation method includes: adsorbing a precursor of a film-forming raw material gas onto a surface of a substrate on which a film is to be formed by irradiating an interior of a processing container with ultraviolet light which has a first wavelength and separates a predetermined bond of the raw material gas while supplying the raw material gas into the processing container in which the substrate is disposed; and forming a layer, in which the precursor and a reaction gas react on the surface of the substrate, by supplying the reaction gas into the processing container.
    Type: Application
    Filed: April 6, 2020
    Publication date: June 9, 2022
    Inventors: Michitaka AITA, Ken ITABASHI, Ryota IFUKU, Takaaki KATO, Kazuki YAMADA
  • Publication number: 20220165568
    Abstract: A method for forming a hexagonal boron nitride film comprises: providing a substrate; and generating plasma of a boron-containing gas and a nitrogen-containing gas in a plasma generation region located at a position apart from the substrate to form the hexagonal boron nitride film on the surface of the substrate by plasma CVD using plasma diffused from the plasma generation region.
    Type: Application
    Filed: February 19, 2020
    Publication date: May 26, 2022
    Inventors: Nobutake KABUKI, Masahito SUGIURA, Takashi MATSUMOTO, Kenjiro KOIZUMI, Ryota IFUKU
  • Publication number: 20220155242
    Abstract: A method of detecting an abnormal growth of graphene includes: preparing an inspection target having a graphene film formed on a substrate by CVD; receiving light from the graphene film by using a dark field optical system; and inspecting the received light, thereby detecting the abnormal growth of the graphene.
    Type: Application
    Filed: February 26, 2020
    Publication date: May 19, 2022
    Inventors: Ryota IFUKU, Takashi MATSUMOTO, Akira FUJIO, Kousaku SAITO
  • Patent number: 11302576
    Abstract: There is provided a semiconductor device including a first conductive layer formed on a substrate; a second conductive layer serving as a wiring layer and a barrier layer provided between the first conductive layer and the second conductive layer, wherein the barrier layer is made of a graphene film, and the second conductive layer includes a metal silicide compound, the metal silicide compound being provided so as to be in contact with the graphene film constituting the barrier layer.
    Type: Grant
    Filed: March 18, 2020
    Date of Patent: April 12, 2022
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Makoto Wada, Takashi Matsumoto, Masahito Sugiura, Ryota Ifuku
  • Patent number: 11091836
    Abstract: A graphene structure forming method for forming a graphene structure is provided. The method comprises preparing a target substrate, and forming the graphene structure on a surface of the target substrate by remote microwave plasma CVD using a carbon-containing gas as a film-forming raw material gas in a state in which the surface of the target substrate has no catalytic function.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: August 17, 2021
    Assignee: TOKYO ELECTRONICS LIMITED
    Inventors: Ryota Ifuku, Takashi Matsumoto
  • Publication number: 20210164103
    Abstract: There is provided a film forming method of forming a carbon-containing film by a microwave plasma from a microwave source, the film forming method including: a dummy step of performing a dummy process by generating plasma of a first carbon-containing gas within a processing container; a placement step of placing a substrate on a stage within the processing container; and a film forming step of forming the carbon-containing film on the substrate using plasma of a second carbon-containing gas.
    Type: Application
    Filed: November 30, 2020
    Publication date: June 3, 2021
    Inventors: Ryota IFUKU, Takashi MATSUMOTO, Masahito SUGIURA, Makoto WADA
  • Publication number: 20210047186
    Abstract: A method of forming a graphene structure includes providing a substrate to be processed and forming a graphene structure on a surface of the substrate to be processed through a plasma CVD using plasma of a processing gas including a carbon-containing gas and an oxidizing gas in a state in which the surface of the substrate to be processed does not have a catalytic function.
    Type: Application
    Filed: March 1, 2019
    Publication date: February 18, 2021
    Inventors: Ryota IFUKU, Takashi MATSUMOTO
  • Publication number: 20200303251
    Abstract: There is provided a semiconductor device including a first conductive layer formed on a substrate; a second conductive layer serving as a wiring layer and a barrier layer provided between the first conductive layer and the second conductive layer, wherein the barrier layer is made of a graphene film, and the second conductive layer includes a metal silicide compound, the metal silicide compound being provided so as to be in contact with the graphene film constituting the barrier layer.
    Type: Application
    Filed: March 18, 2020
    Publication date: September 24, 2020
    Inventors: Makoto WADA, Takashi MATSUMOTO, Masahito SUGIURA, Ryota IFUKU