Patents by Inventor Ryouichi Nakajima
Ryouichi Nakajima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8002471Abstract: Assembly precision in a motor is improved and greater cost reduction is achieved. A fluid dynamic bearing apparatus 1 comprising a housing 7 and bearing sleeve 8 as fixed-side members 2, a shaft member 9 as a rotational-side member 3 having a portion 3c for mounting a rotor magnet 5, and a disk hub 10, the shaft member 9 being supported by the bearing sleeve 8 in the radial direction in a non-contact manner by the hydrodynamic effect of a lubricating oil produced in a radial bearing gap between the inner circumferential surface 8a of the bearing sleeve 8 and the outer circumferential surface 9a of the shaft member while the shaft member 9 is in rotation, the apparatus 1 comprising a disk hub 10 which is fixed on the shaft member 9 and has a portion 3c for mounting the rotor magnet 5, and the disk hub 10 being a molded resin article formed by insert-molding using the shaft member 9 as an insert piece.Type: GrantFiled: April 5, 2010Date of Patent: August 23, 2011Assignee: NTN CorporationInventors: Fuminori Satoji, Ryouichi Nakajima, Isao Komori, Kazuo Okamura, Masafumi Okuma, Kenichi Mitani
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Patent number: 7938583Abstract: A rolling bearing made of stainless steel for use in conditions where hydrofluoric acid or fluorine grease is present can prevent boundary lubrication due to the invasion of metal corrosion powder into rolling surface of the bearing, and thus prevent the rapid advance of internal wear. The rolling bearing is highly durable and has a long life even if used in metal corrosive environments. A deep-groove rolling bearing includes bearing rings (inner ring and outer ring), rolling elements, and a retainer all made of stainless steel, and solidified lubricating oil sealed in the rolling bearing. The solidified lubricating oil is made by heat curing a mixture of lubricating oil or grease containing perfluoropolyether and a thermoplastic resin. Contact seals made of fluorine rubber seal the solidified lubricating oil. Even if metal abrasion powder is produced by effect of perfluoropolyether or hydrofluoric acid, it will be held embedded in the solidified lubricating oil, so that abnormal wear will not occur.Type: GrantFiled: April 11, 2007Date of Patent: May 10, 2011Assignee: NTN CorporationInventors: Hideaki Tanaka, Ryouichi Nakajima
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Patent number: 7819585Abstract: Assembly precision in a motor is improved and greater cost reduction is achieved. A fluid dynamic bearing apparatus includes a housing and bearing sleeve as fixed-side members, a shaft member as a rotational-side member having a portion for mounting a rotor magnet, and a disk hub. The shaft member is supported by the bearing sleeve in the radial direction in a non-contact manner by the hydrodynamic effect of a lubricating oil produced in a radial bearing gap between the inner circumferential surface of the bearing sleeve and the outer circumferential surface 9 of the shaft member while the shaft member is in rotation. The apparatus includes a disk hub which is fixed on the shaft member and has a portion for mounting the rotor magnet, and the disk hub is a molded resin article formed by insert-molding using the shaft member as an insert piece.Type: GrantFiled: May 16, 2005Date of Patent: October 26, 2010Assignee: NTN CorporationInventors: Fuminori Satoji, Ryouichi Nakajima, Isao Komori, Kazuo Okamura, Masafumi Okuma, Kenichi Mitani
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Patent number: 7798721Abstract: The present invention provides a fluid dynamic bearing device having high durability and capable of being produced at low cost. In the fluid dynamic bearing device, a housing and a disc hub are resin molded parts, and a thrust bearing gap is formed between an upper end surface of the housing and a lower end surface of the disc hub. In this case, the surfaces function as sliding portions temporarily in sliding contact with each other during operation of the bearing. A diameter of PAN-based carbon fibers blended as reinforcement fibers in the resin housing is 12 ?m or less, and the blending amount is within a range of 5 to 20 vol %, thereby making it possible to prevent occurrence of flaws and wear in the sliding portions.Type: GrantFiled: March 17, 2005Date of Patent: September 21, 2010Assignee: NTN CorporationInventors: Katsuo Shibahara, Kenji Ito, Isao Komori, Ryouichi Nakajima, Tetsuya Kurimura
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Publication number: 20100194215Abstract: Assembly precision in a motor is improved and greater cost reduction is achieved. A fluid dynamic bearing apparatus 1 comprising a housing 7 and bearing sleeve 8 as fixed-side members 2, a shaft member 9 as a rotational-side member 3 having a portion 3c for mounting a rotor magnet 5, and a disk hub 10, the shaft member 9 being supported by the bearing sleeve 8 in the radial direction in a non-contact manner by the hydrodynamic effect of a lubricating oil produced in a radial bearing gap between the inner circumferential surface 8a of the bearing sleeve 8 and the outer circumferential surface 9a of the shaft member while the shaft member 9 is in rotation, the apparatus 1 comprising a disk hub 10 which is fixed on the shaft member 9 and has a portion 3c for mounting the rotor magnet 5, and the disk hub 10 being a molded resin article formed by insert-molding using the shaft member 9 as an insert piece.Type: ApplicationFiled: April 5, 2010Publication date: August 5, 2010Inventors: Fuminori Satoji, Ryouichi Nakajima, Isao Komori, Kazuo Okamura, Masafumi Okuma, Kenichi Mitani
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Patent number: 7625124Abstract: While applying an ultrasonic vibration to a housing 7 and/or a bearing sleeve 8, the outer peripheral surface 8d of the bearing sleeve 8 is press-fitted into the inner peripheral surface 7c of the housing 7 with a predetermined interference, and is welded thereto. During the press-fitting, the region of the inner peripheral surface 7c of the housing 7 coming into contact with the bearing sleeve 8 is melted or softened by the action of the ultrasonic vibration, so that, as compared with a case in which only press-fitting is conducted, the requisite press-fitting force at the time of press-fitting can be substantially reduced.Type: GrantFiled: September 1, 2004Date of Patent: December 1, 2009Assignee: NTN CorporationInventors: Fuminori Satoji, Ryouichi Nakajima, Kenji Ito
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Patent number: 7591591Abstract: It is an object to improve bearing rigidity in a thrust direction at high temperatures and reduce a torque at low temperatures. An axial member is arranged in such a manner that an outer circumferential surface of an axial part is opposed to an inner circumferential surface of a bearing sleeve with a radial bearing gap interposed therebetween, and both end faces of a flange part are opposed to one end face of the bearing sleeve and a bottom face of a housing with thrust bearing gaps interposed therebetween, respectively. In this manner, the axial member is supported by dynamic pressures generated in the respective bearing gaps in the thrust direction in a non-contact manner. The flange part of the axial member is formed of a resin in such a manner that its linear expansion coefficient in its axial direction is equal to or larger than that of the housing.Type: GrantFiled: October 12, 2004Date of Patent: September 22, 2009Assignee: NTN CorporationInventors: Kenji Ito, Ryouichi Nakajima
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Patent number: 7448804Abstract: The preset invention aims to improve the assembly accuracy and rotation accuracy of a fluid bearing device, and to further reduce the cost thereof. A bearing sleeve is fixed on the inner periphery of a housing. An axial member is supported in a non-contact manner in a radial direction by an oil film formed in a radial bearing gap. The housing made of resin is injection molded with the use of a substrate as an insert part. On the substrate, a control circuit for controlling a polygon scanner motor is mounted.Type: GrantFiled: March 26, 2007Date of Patent: November 11, 2008Assignee: NTN CorporationInventors: Fuminori Satoji, Seiji Shimizu, Kenji Ito, Isao Komori, Ryouichi Nakajima
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Publication number: 20080203838Abstract: A dynamic pressure generation portion is formed on the outer circumferential surface 2a1 of a shaft portion 2a. This allows for forming a bearing member 7 into which a housing and a sleeve-shaped member that were conventionally separately configured due to the machinability of the dynamic pressure generation portion are integrated. The opening at one end of the bearing member 7 is sealed with a cover member 8 integrated with the bearing member 7 or with a separate cover member 8 secured to the bearing member 7.Type: ApplicationFiled: September 14, 2005Publication date: August 28, 2008Inventors: Isao Komori, Ryouichi Nakajima, Masaharu Hori, Kazuto Shimizu, Tatsuo Nakajima
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Patent number: 7399121Abstract: The preset invention aims to improve the assembly accuracy and rotation accuracy of a fluid bearing device, and to further reduce the cost thereof. A bearing sleeve is fixed on the inner periphery of a housing. An axial member is supported in a non-contact manner in a radial direction by an oil film formed in a radial bearing gap. The housing made of resin is injection molded with the use of a substrate as an insert part. On the substrate, a control circuit for controlling a polygon scanner motor is mounted.Type: GrantFiled: March 26, 2007Date of Patent: July 15, 2008Assignee: NTN CorporationInventors: Fuminori Satoji, Seiji Shimizu, Kenji Ito, Isao Komori, Ryouichi Nakajima
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Publication number: 20070280571Abstract: Assembly precision in a motor is improved and greater cost reduction is achieved. A fluid dynamic bearing apparatus 1 comprising a housing 7 and bearing sleeve 8 as fixed-side members 2, a shaft member 9 as a rotational-side member 3 having a portion 3c for mounting a rotor magnet 5, and a disk hub 10, the shaft member 9 being supported by the bearing sleeve 8 in the radial direction in a non-contact manner by the hydrodynamic effect of a lubricating oil produced in a radial bearing gap between the inner circumferential surface 8a of the bearing sleeve 8 and the outer circumferential surface 9a of the shaft member while the shaft member 9 is in rotation, the apparatus 1 comprising a disk hub 10 which is fixed on the shaft member 9 and has a portion 3c for mounting the rotor magnet 5, and the disk hub 10 being a molded resin article formed by insert-molding using the shaft member 9 as an insert piece.Type: ApplicationFiled: May 16, 2005Publication date: December 6, 2007Inventors: Fuminori Satoji, Ryouichi Nakajima, Isao Komori, Kazuo Okamura, Kenichi Mitani
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Publication number: 20070274617Abstract: The present invention provides a fluid dynamic bearing device having high durability and capable of being produced at low cost. In the fluid dynamic bearing device, a housing (7) and a disc hub (3) are resin molded parts, and a thrust bearing gap is formed between an upper end surface (7d) of the housing (7) and a lower end surface (3e) of the disc hub (3). In this case, the surfaces (7d, 3e) function as sliding portions (P) temporarily in sliding contact with each other during operation of the bearing. A diameter of PAN-based carbon fibers blended as reinforcement fibers in the resin housing (7) is 12 ?m or less, and the blending amount is within a range of 5 to 20 vol %, thereby making it possible to prevent occurrence of flaws and wear in the sliding portions (P).Type: ApplicationFiled: March 17, 2005Publication date: November 29, 2007Applicant: NTN CORPORATIONInventors: Katsuo Shibahara, Kenji Ito, Isao Komori, Ryouichi Nakajima, Tetsuya Kurimura
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Publication number: 20070242912Abstract: A rolling bearing made of stainless steel is provided which in use conditions where hydrofluoric acid or fluorine grease is present, can prevent boundary lubrication due to invasion of metal corrosion powder into rolling surface of the bearing, and rapid advance of internal wear and which is highly durable and has a long life even if used in metal corrosive environments. A deep-groove rolling bearing is proposed which comprises bearing rings (inner ring and outer ring), rolling elements and a retainer all made of stainless steel, and solidified lubricating oil sealed in the rolling bearing. The solidified lubricating oil is made by heat curing a mixture of lubricating oil or grease containing perfluoropolyether and a thermoplastic resin. Contact seals made of fluorine rubber seal the solidified lubricating oil. Even if metal abrasion powder is produced by effect of perfluoropolyether or hydrofluoric acid, it will be held embedded in the solidified lubricating oil, so that abnormal wear will not occur.Type: ApplicationFiled: April 11, 2007Publication date: October 18, 2007Inventors: Hideaki Tanaka, Ryouichi Nakajima
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Publication number: 20070242908Abstract: The present invention aims to make it possible to form a dynamic pressure generating portion by a simple process with high accuracy at a low cost. In order to achieve the object, in the present invention the dynamic pressure generating portion A is formed by the step of supplying a small amount of an ink 12 onto a surface of a material 2a? to print the dynamic pressure generating portion A for generating a dynamic pressure of fluid in a bearing gap with an aggregate of the ink, and the step of hardening the ink 12.Type: ApplicationFiled: April 12, 2005Publication date: October 18, 2007Inventors: Tatsuo Nakajima, Ryouichi Nakajima, Isao Komori
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Patent number: 7267484Abstract: The preset invention aims to improve the assembly accuracy and rotation accuracy of a fluid bearing device, and to further reduce the cost thereof. A bearing sleeve is fixed on the inner periphery of a housing. An axial member is supported in a non-contact manner in a radial direction by an oil film formed in a radial bearing gap. The housing made of resin is injection molded with the use of a substrate as an insert part. On the substrate, a control circuit for controlling a polygon scanner motor is mounted.Type: GrantFiled: May 12, 2004Date of Patent: September 11, 2007Assignee: NTN CorporationInventors: Fuminori Satoji, Seiji Shimizu, Kenji Ito, Isao Komori, Ryouichi Nakajima
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Publication number: 20070196035Abstract: The invention is aimed at further reducing the cost of a dynamic pressure bearing unit. In a shaft member 2, a shaft portion 2a is disposed with the outer circumferential surface thereof facing the inner circumferential surface of a bearing sleeve across a radial bearing gap, while a flange portion 2b is disposed with both end faces 2b1 and 2b2 thereof respectively facing one end face of the bearing sleeve and a bottom face of a housing across respective thrust bearing gaps, and the shaft member 2 is supported in a thrust direction in a noncontact fashion by a dynamic pressure occurring in each bearing gap. In the shaft member 2, the core of the shaft portion 2a and the flange portion 2b are both formed from a resin member 21, while the outer circumference of the shaft portion 2a is formed from a metal member 22.Type: ApplicationFiled: September 21, 2004Publication date: August 23, 2007Inventors: Katsuo Shibahara, Ryouichi Nakajima, Kenji Ito
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Publication number: 20070177830Abstract: The preset invention aims to improve the assembly accuracy and rotation accuracy of a fluid bearing device, and to further reduce the cost thereof. A bearing sleeve is fixed on the inner periphery of a housing. An axial member is supported in a non-contact manner in a radial direction by an oil film formed in a radial bearing gap. The housing made of resin is injection molded with the use of a substrate as an insert part. On the substrate, a control circuit for controlling a polygon scanner motor is mounted.Type: ApplicationFiled: March 26, 2007Publication date: August 2, 2007Inventors: Fuminori Satoji, Seiji Shimizu, Kenji Ito, Isao Komori, Ryouichi Nakajima
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Publication number: 20070172160Abstract: The preset invention aims to improve the assembly accuracy and rotation accuracy of a fluid bearing device, and to further reduce the cost thereof. A bearing sleeve is fixed on the inner periphery of a housing. An axial member is supported in a non-contact manner in a radial direction by an oil film formed in a radial bearing gap. The housing made of resin is injection molded with the use of a substrate as an insert part. On the substrate, a control circuit for controlling a polygon scanner motor is mounted.Type: ApplicationFiled: March 26, 2007Publication date: July 26, 2007Inventors: Fuminori Satoji, Seiji Shimizu, Kenji Ito, Isao Komori, Ryouichi Nakajima
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Publication number: 20070104400Abstract: It is an object to improve bearing rigidity in a thrust direction at high temperatures and reduce a torque at low temperatures. An axial member 2 is arranged in such a manner that an outer circumferential surface of an axial part 2a is opposed to an inner circumferential surface of a bearing sleeve with a radial bearing gap interposed therebetween, and both end faces 2b1 and 2b2 of a flange part 2b are opposed to one end face of the bearing sleeve and a bottom face of a housing with thrust bearing gaps interposed therebetween, respectively. In this manner, the axial member 2 is supported by dynamic pressures generated in the respective bearing gaps in the thrust direction in a non-contact manner. The flange part of the axial member 2 is formed of a resin in such a manner that its linear expansion coefficient in its axial direction is equal to or larger than that of the housing 7.Type: ApplicationFiled: October 12, 2004Publication date: May 10, 2007Applicant: NTN CORPORATIONInventors: Kenji Ito, Ryouichi Nakajima
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Publication number: 20070092170Abstract: While applying an ultrasonic vibration to a housing 7 and/or a bearing sleeve 8, the outer peripheral surface 8d of the bearing sleeve 8 is press-fitted into the inner peripheral surface 7c of the housing 7 with a predetermined interference, and is welded thereto. During the press-fitting, the region of the inner peripheral surface 7c of the housing 7 coming into contact with the bearing sleeve 8 is melted or softened by the action of the ultrasonic vibration, so that, as compared with a case in which only press-fitting is conducted, the requisite press-fitting force at the time of press-fitting can be substantially reduced.Type: ApplicationFiled: September 1, 2004Publication date: April 26, 2007Inventors: Fuminori Satoji, Ryouichi Nakajima, Kenji Ito