Patents by Inventor Sadayuki Ukishima
Sadayuki Ukishima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8679306Abstract: A sputtering apparatus with high usage efficiency of a target is provided. A sputtering apparatus of the present invention includes first and second ring magnets, first and second magnet members arranged inside a ring of the first and second ring magnets, wherein in the first and second ring magnets and the first and second magnet members, magnetic poles with the same magnetism are faced toward the rear surface of a first and a second targets. Thus, in the rear surface of the first and second targets, the magnetic poles with the same polarity are adjacently arranged, and the absolute value of the strength of horizontal magnetic field components formed in the surfaces of the first and second targets becomes small and the strength distribution becomes narrow, and the strength of vertical magnetic field components becomes uniform; and consequently, a non-erosion portion is not produced in the first and second targets.Type: GrantFiled: December 6, 2007Date of Patent: March 25, 2014Assignee: Ulvac, Inc.Inventors: Satoru Takasawa, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi
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Patent number: 8585872Abstract: A sputtering apparatus for ensuring high target utilization efficiency is provided. The sputtering apparatus 1 of the present invention comprises a moving means 28a, 28b so that first and second magnet members 23a, 23b can be moved by the moving means 28a, 28b in planes parallel to the surfaces of first and second targets 21a, 21b. When the first and second magnet members 23a, 23b move, magnetic field lines as well as deeply eroded regions on the surfaces of the first and second targets 21a, 21b also move, whereby large areas on the surfaces of the first and second targets 21a, 21b are sputtered.Type: GrantFiled: January 28, 2008Date of Patent: November 19, 2013Assignee: ULVAC, Inc.Inventors: Satoru Takasawa, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi
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Patent number: 8420436Abstract: A solar cell manufacturing method according to the present invention is a solar cell manufacturing method that forms a transparent conductive film of ZnO as an electric power extracting electrode on a light incident side, the method comprises at least in a following order: a process A forming the transparent conductive film on a substrate by applying a sputtering voltage to sputter a target made of a film formation material for the transparent conductive film; a process B forming a texture on a surface of the transparent conductive film; a process C cleaning the surface of the transparent conductive film on which the texture has been formed using an UV/ozone; and a process D forming an electric power generation layer on the transparent conductive film.Type: GrantFiled: October 27, 2009Date of Patent: April 16, 2013Assignee: ULVAC, Inc.Inventors: Hirohisa Takahashi, Satoru Ishibashi, Sadayuki Ukishima, Masahide Matsubara, Satoshi Okabe
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Patent number: 8218122Abstract: A wiring film having excellent adhesion and barrier property and a low resistance value is formed. An oxygen gas is introduced into a vacuum chamber in which an object to be film formed is disposed; a sputtering target is sputtered in a vacuum ambience containing oxygen; and a first metallic film is formed on a surface of the object to be film formed. The first sputtering target includes copper as a major component and at least one kind of additive elements selected from an additive element group consisting of Mg, Al, Si, Be, Ca, Sr, Ba, Ra, Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb and Dy. Thereafter, a second metallic film is formed on a surface of the first metallic film by sputtering the sputtering target in a state in which the introduction of the oxygen gas into a vacuum ambience is stopped, and then a wiring film is formed by etching the first and second metallic films.Type: GrantFiled: June 1, 2009Date of Patent: July 10, 2012Assignee: Ulvac, Inc.Inventors: Satoru Takasawa, Masaki Takei, Hirohisa Takahashi, Hiroaki Katagiri, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi, Tadashi Masuda
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Patent number: 8154531Abstract: A touch panel having high durability is provided. Either one or both of a display device and a flexible panel have island-shaped protective bodies formed on surfaces of electrode layers (upper electrode layer, lower electrode layer), and a transparent conductive film is exposed between the protective bodies. Since the protective bodies protrude highly from the surface of the transparent conductive film, when the flexible panel is pressed and the upper electrode and the lower electrode layer are brought into contact, a load to be applied to the transparent conductive film is reduced by the protective bodies, so that the transparent conductive film is not broken.Type: GrantFiled: July 28, 2011Date of Patent: April 10, 2012Assignee: ULVAC, Inc.Inventors: Hirohisa Takahashi, Satoru Ishibashi, Noriaki Tani, Sadayuki Ukishima, Satoru Takasawa, Kyuzo Nakamura, Haruhiko Yamamoto
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Patent number: 8147657Abstract: A sputtering apparatus according to the present invention is provided with first to fourth targets. The first and the second targets are disposed so that their surfaces face each other. The third and the fourth targets are also disposed so that their surfaces face each other. When a dielectric film is formed, sputtering is alternately performed on the first and the second targets and on the third and the fourth targets. When sputtering is performed on two of the targets having surfaces that face each other, the remaining two targets function as a ground. As a result, abnormal discharges are inhibited.Type: GrantFiled: June 10, 2008Date of Patent: April 3, 2012Assignee: Ulvac, Inc.Inventors: Satoru Takasawa, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi
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Publication number: 20120055788Abstract: A transparent electroconductive film having a low resistivity is provided. In a film-forming method of the present invention, a transparent electroconductive film is formed on a surface of a substrate by sputtering, in a vacuum atmosphere, a target in which ZnO is a main component and Al2O3 and TiO2 are added to ZnO, and then the transparent electroconductive film is annealed by the heating thereof at a temperature of 250° C. or more and 400° C. or less. The resistivity of the obtained transparent electroconductive film is reduced because the film has ZnO as the main component and Al and Ti added therein. The transparent electroconductive film formed by the present invention is suitable as a transparent electrode for the FDP, etc.Type: ApplicationFiled: November 16, 2011Publication date: March 8, 2012Applicant: ULVAC, Inc.Inventors: Hirohisa TAKAHASHI, Sadayuki Ukishima, Atsushi Ota, Noriaki Tani, Satoru Ishibashi
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Patent number: 8119462Abstract: A conductive film having high adhesion and low specific resistance is formed. A target containing copper as a main component is sputtered in vacuum ambience while an oxygen gas introduced, and then, a conductive film containing copper as a main component and additive metals, such as Ti or Zr, is formed. Such a conductive film has high adhesion to a silicon layer and a glass substrate and is hardly peeled off from the substrate. Furthermore, the specific resistance is low and the contact resistance to a transparent conductive film is also low. Thus, no deterioration in the electric characteristics occurs even when the conductive film is used for an electrode film. Accordingly, the conductive film formed by the present invention suited for TFT, and electrode films and barrier films of semiconductor elements, in particular.Type: GrantFiled: February 3, 2009Date of Patent: February 21, 2012Assignee: Ulvac, Inc.Inventors: Satoru Takasawa, Masaki Takei, Hirohisa Takahashi, Hiroaki Katagiri, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi, Tadashi Masuda
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Publication number: 20110298738Abstract: A touch panel having high durability is provided. Either one or both of a display device and a flexible panel have island-shaped protective bodies formed on surfaces of electrode layers (upper electrode layer, lower electrode layer), and a transparent conductive film is exposed between the protective bodies. Since the protective bodies protrude highly from the surface of the transparent conductive film, when the flexible panel is pressed and the upper electrode and the lower electrode layer are brought into contact, a load to be applied to the transparent conductive film is reduced by the protective bodies, so that the transparent conductive film is not broken.Type: ApplicationFiled: July 28, 2011Publication date: December 8, 2011Applicant: ULVAC, INC.Inventors: Hirohisa Takahashi, Satoru Ishibashi, Noriaki Tani, Sadayuki Ukishima, Satoru Takasawa, Kyuzo Nakamura, Haruhiko Yamamoto
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Publication number: 20110256659Abstract: A solar cell manufacturing method according to the present invention is a solar cell manufacturing method that forms a transparent conductive film of ZnO as an electric power extracting electrode on a light incident side, the method comprises at least in a following order: a process A forming the transparent conductive film on a substrate by applying a sputtering voltage to sputter a target made of a film formation material for the transparent conductive film; a process B forming a texture on a surface of the transparent conductive film; a process C cleaning the surface of the transparent conductive film on which the texture has been formed using an UV/ozone; and a process D forming an electric power generation layer on the transparent conductive film.Type: ApplicationFiled: October 27, 2009Publication date: October 20, 2011Applicant: ULVAC, INC.Inventors: Hirohisa Takahashi, Satoru Ishibashi, Sadayuki Ukishima, Masahide Matsubara, Satoshi Okabe
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Patent number: 8031183Abstract: A touch panel having high durability is provided. Either one or both of a display device and a flexible panel have island-shaped protective bodies formed on surfaces of electrode layers (upper electrode layer, lower electrode layer), and a transparent conductive film is exposed between the protective bodies. Since the protective bodies protrude highly from the surface of the transparent conductive film, when the flexible panel is pressed and the upper electrode and the lower electrode layer are brought into contact, a load to be applied to the transparent conductive film is reduced by the protective bodies, so that the transparent conductive film is not broken.Type: GrantFiled: June 11, 2010Date of Patent: October 4, 2011Assignee: Ulvac, Inc.Inventors: Hirohisa Takahashi, Satoru Ishibashi, Noriaki Tani, Sadayuki Ukishima, Satoru Takasawa, Kyuzo Nakamura, Haruhiko Yamamoto
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Publication number: 20110108114Abstract: This solar cell has: a light transmissive first electrode; a photoelectric conversion layer formed of silicon; a light transmissive buffer layer; and a second electrode formed of a light reflective alloy. The second electrode is formed of a silver alloy including silver (Ag) as a main component with at least one of tin (Sn) and gold (Au) contained therein.Type: ApplicationFiled: June 11, 2009Publication date: May 12, 2011Applicant: ULVAC, INC.Inventors: Yusuke Mizuno, Hirohisa Takahashi, Sadayuki Ukishima, Takashi Komatsu, Satoru Ishibashi
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Publication number: 20100295811Abstract: A touch panel having high durability is provided. Either one or both of a display device and a flexible panel have island-shaped protective bodies formed on surfaces of electrode layers (upper electrode layer, lower electrode layer), and a transparent conductive film is exposed between the protective bodies. Since the protective bodies protrude highly from the surface of the transparent conductive film, when the flexible panel is pressed and the upper electrode and the lower electrode layer are brought into contact, a load to be applied to the transparent conductive film is reduced by the protective bodies, so that the transparent conductive film is not broken.Type: ApplicationFiled: June 11, 2010Publication date: November 25, 2010Applicant: ULVAC, INC.Inventors: Hirohisa TAKAHASHI, Satoru Ishibashi, Noriaki Tani, Sadayuki Ukishima, Satoru Takasawa, Kyuzo Nakamura, Haruhiko Yamamoto
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Publication number: 20090303406Abstract: A wiring film having excellent adhesion and barrier property and a low resistance value is formed. An oxygen gas is introduced into a vacuum chamber in which an object to be film formed is disposed; a sputtering target is sputtered in a vacuum ambience containing oxygen; and a first metallic film is formed on a surface of the object to be film formed. The first sputtering target includes copper as a major component and at least one kind of additive elements selected from an additive element group consisting of Mg, Al, Si, Be, Ca, Sr, Ba, Ra, Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb and Dy. Thereafter, a second metallic film is formed on a surface of the first metallic film by sputtering the sputtering target in a state in which the introduction of the oxygen gas into a vacuum ambience is stopped, and then a wiring film is formed by etching the first and second metallic films.Type: ApplicationFiled: June 1, 2009Publication date: December 10, 2009Applicant: ULVAC, INC.Inventors: Satoru Takasawa, Masaki Takei, Hirohisa Takahashi, Hiroaki Katagiri, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi, Tadashi Masuda
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Publication number: 20090236603Abstract: A wiring film having excellent adhesion and a low resistance is formed. A barrier film having copper as a main component and containing oxygen is formed on an object to form a film thereon by introducing an oxygen gas into a vacuum chamber in which the object to form a film thereon and sputtering a pure copper target. Then, after the introduction of the oxygen gas is stopped, a low-resistance film made of pure copper is formed by sputtering the pure copper target. Since the barrier film and the low-resistance film have copper as the main component, they can be patterned at a time. Since the low-resistance film has a resistance lower than that of the barrier film, the resistance of the entire wiring film is reduced. Since the barrier layer has high adhesion to glass and silicon, the entire wiring film has high adhesion.Type: ApplicationFiled: June 8, 2009Publication date: September 24, 2009Applicant: ULVAC, INC.Inventors: Satoru Takasawa, Masaki Takei, Hirohisa Takahashi, Hiroaki Katagiri, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi, Tadashi Masuda
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Publication number: 20090184322Abstract: An electroconductive film having high adhesion and a low resistivity is formed. An electroconductive film composed mainly of copper and containing an addition metal such as Ti is formed by sputtering a target composed mainly of copper in a vacuum atmosphere into which a nitriding gas is introduced. Such an electroconductive film has high adhesion to a silicon layer and a substrate, and is hardly peeled from the substrate. Further, since the electroconductive film has a low resistivity and a low contact resistance to a transparent electroconductive film, the electric characteristics do not degrade even when it is used as an electrode film. The electroconductive film formed by the present invention is suitable particularly as a barrier film for an electrode of a TFT or a semiconductor element.Type: ApplicationFiled: February 24, 2009Publication date: July 23, 2009Applicant: ULVAC, INC.Inventors: Satoru TAKASAWA, Masaki Takei, Hirohisa Takahashi, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi
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Publication number: 20090173945Abstract: A conductive film having high adhesion and low specific resistance is formed. A target containing copper as a main component is sputtered in vacuum ambience while an oxygen gas introduced, and then, a conductive film containing copper as a main component and additive metals, such as Ti or Zr, is formed. Such a conductive film has high adhesion to a silicon layer and a glass substrate and is hardly peeled off from the substrate. Furthermore, the specific resistance is low and the contact resistance to a transparent conductive film is also low. Thus, no deterioration in the electric characteristics occurs even when the conductive film is used for an electrode film. Accordingly, the conductive film formed by the present invention suited for TFT, and electrode films and barrier films of semiconductor elements, in particular.Type: ApplicationFiled: February 3, 2009Publication date: July 9, 2009Applicants: ULVAC, INC., ULVAC MATERIALS, INC.Inventors: Satoru TAKASAWA, Masaki TAKEI, Hirohisa TAKAHASHI, Hiroaki KATAGIRI, Sadayuki UKISHIMA, Noriaki TANI, Satoru ISHIBASHI, Tadashi MASUDA
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Publication number: 20090134014Abstract: A transparent electroconductive film having a low resistivity is provided. In a film-forming method of the present invention, a transparent electroconductive film is formed on a surface of a substrate by sputtering, in a vacuum atmosphere, a target in which ZnO is a main component and Al2O3 and B2O3 are added, and then the transparent electroconductive film is annealed by the heating thereof at a temperature of 300° C. or more and 400° C. or less. The resistivity of the obtained transparent electroconductive film is reduced because the film has ZnO as the main component and Al and B added thereto. The transparent electroconductive film formed by the present invention is suitable as a transparent electrode for the FDP, etc.Type: ApplicationFiled: January 26, 2009Publication date: May 28, 2009Applicant: ULVAC, INC.Inventors: Hirohisa Takahashi, Sadayuki Ukishima, Atsushi Ota, Noriaki Tani, Satoru Ishibashi
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Publication number: 20090134013Abstract: A transparent electroconductive film having a low resistivity is provided. In a film-forming method of the present invention, a transparent electroconductive film is formed on a surface of a substrate by sputtering, in a vacuum atmosphere, a target in which ZnO is a main component and Al2O3 and TiO2 are added to ZnO, and then the transparent electroconductive film is annealed by the heating thereof at a temperature of 250° C. or more and 400° C. or less. The resistivity of the obtained transparent electroconductive film is reduced because the film has ZnO as the main component and Al and Ti added therein. The transparent electroconductive film formed by the present invention is suitable as a transparent electrode for the FDP, etc.Type: ApplicationFiled: January 26, 2009Publication date: May 28, 2009Applicant: ULVAC, INC.Inventors: Hirohisa Takahashi, Sadayuki Ukishima, Atsushi Ota, Noriaki Tani, Satoru Ishibashi
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Publication number: 20080245657Abstract: A sputtering apparatus according to the present invention is provided with first to fourth targets. The first and the second targets are disposed so that their surfaces face each other. The third and the fourth targets are also disposed so that their surfaces face each other. When a dielectric film is formed, sputtering is alternately performed on the first and the second targets and on the third and the fourth targets. When sputtering is performed on two of the targets having surfaces that face each other, the remaining two targets function as a ground. As a result, abnormal discharges are inhibited.Type: ApplicationFiled: June 10, 2008Publication date: October 9, 2008Applicant: ULVAC INC.Inventors: Satoru TAKASAWA, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi