Patents by Inventor Sadayuki Ukishima

Sadayuki Ukishima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8679306
    Abstract: A sputtering apparatus with high usage efficiency of a target is provided. A sputtering apparatus of the present invention includes first and second ring magnets, first and second magnet members arranged inside a ring of the first and second ring magnets, wherein in the first and second ring magnets and the first and second magnet members, magnetic poles with the same magnetism are faced toward the rear surface of a first and a second targets. Thus, in the rear surface of the first and second targets, the magnetic poles with the same polarity are adjacently arranged, and the absolute value of the strength of horizontal magnetic field components formed in the surfaces of the first and second targets becomes small and the strength distribution becomes narrow, and the strength of vertical magnetic field components becomes uniform; and consequently, a non-erosion portion is not produced in the first and second targets.
    Type: Grant
    Filed: December 6, 2007
    Date of Patent: March 25, 2014
    Assignee: Ulvac, Inc.
    Inventors: Satoru Takasawa, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi
  • Patent number: 8585872
    Abstract: A sputtering apparatus for ensuring high target utilization efficiency is provided. The sputtering apparatus 1 of the present invention comprises a moving means 28a, 28b so that first and second magnet members 23a, 23b can be moved by the moving means 28a, 28b in planes parallel to the surfaces of first and second targets 21a, 21b. When the first and second magnet members 23a, 23b move, magnetic field lines as well as deeply eroded regions on the surfaces of the first and second targets 21a, 21b also move, whereby large areas on the surfaces of the first and second targets 21a, 21b are sputtered.
    Type: Grant
    Filed: January 28, 2008
    Date of Patent: November 19, 2013
    Assignee: ULVAC, Inc.
    Inventors: Satoru Takasawa, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi
  • Patent number: 8420436
    Abstract: A solar cell manufacturing method according to the present invention is a solar cell manufacturing method that forms a transparent conductive film of ZnO as an electric power extracting electrode on a light incident side, the method comprises at least in a following order: a process A forming the transparent conductive film on a substrate by applying a sputtering voltage to sputter a target made of a film formation material for the transparent conductive film; a process B forming a texture on a surface of the transparent conductive film; a process C cleaning the surface of the transparent conductive film on which the texture has been formed using an UV/ozone; and a process D forming an electric power generation layer on the transparent conductive film.
    Type: Grant
    Filed: October 27, 2009
    Date of Patent: April 16, 2013
    Assignee: ULVAC, Inc.
    Inventors: Hirohisa Takahashi, Satoru Ishibashi, Sadayuki Ukishima, Masahide Matsubara, Satoshi Okabe
  • Patent number: 8218122
    Abstract: A wiring film having excellent adhesion and barrier property and a low resistance value is formed. An oxygen gas is introduced into a vacuum chamber in which an object to be film formed is disposed; a sputtering target is sputtered in a vacuum ambience containing oxygen; and a first metallic film is formed on a surface of the object to be film formed. The first sputtering target includes copper as a major component and at least one kind of additive elements selected from an additive element group consisting of Mg, Al, Si, Be, Ca, Sr, Ba, Ra, Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb and Dy. Thereafter, a second metallic film is formed on a surface of the first metallic film by sputtering the sputtering target in a state in which the introduction of the oxygen gas into a vacuum ambience is stopped, and then a wiring film is formed by etching the first and second metallic films.
    Type: Grant
    Filed: June 1, 2009
    Date of Patent: July 10, 2012
    Assignee: Ulvac, Inc.
    Inventors: Satoru Takasawa, Masaki Takei, Hirohisa Takahashi, Hiroaki Katagiri, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi, Tadashi Masuda
  • Patent number: 8154531
    Abstract: A touch panel having high durability is provided. Either one or both of a display device and a flexible panel have island-shaped protective bodies formed on surfaces of electrode layers (upper electrode layer, lower electrode layer), and a transparent conductive film is exposed between the protective bodies. Since the protective bodies protrude highly from the surface of the transparent conductive film, when the flexible panel is pressed and the upper electrode and the lower electrode layer are brought into contact, a load to be applied to the transparent conductive film is reduced by the protective bodies, so that the transparent conductive film is not broken.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: April 10, 2012
    Assignee: ULVAC, Inc.
    Inventors: Hirohisa Takahashi, Satoru Ishibashi, Noriaki Tani, Sadayuki Ukishima, Satoru Takasawa, Kyuzo Nakamura, Haruhiko Yamamoto
  • Patent number: 8147657
    Abstract: A sputtering apparatus according to the present invention is provided with first to fourth targets. The first and the second targets are disposed so that their surfaces face each other. The third and the fourth targets are also disposed so that their surfaces face each other. When a dielectric film is formed, sputtering is alternately performed on the first and the second targets and on the third and the fourth targets. When sputtering is performed on two of the targets having surfaces that face each other, the remaining two targets function as a ground. As a result, abnormal discharges are inhibited.
    Type: Grant
    Filed: June 10, 2008
    Date of Patent: April 3, 2012
    Assignee: Ulvac, Inc.
    Inventors: Satoru Takasawa, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi
  • Publication number: 20120055788
    Abstract: A transparent electroconductive film having a low resistivity is provided. In a film-forming method of the present invention, a transparent electroconductive film is formed on a surface of a substrate by sputtering, in a vacuum atmosphere, a target in which ZnO is a main component and Al2O3 and TiO2 are added to ZnO, and then the transparent electroconductive film is annealed by the heating thereof at a temperature of 250° C. or more and 400° C. or less. The resistivity of the obtained transparent electroconductive film is reduced because the film has ZnO as the main component and Al and Ti added therein. The transparent electroconductive film formed by the present invention is suitable as a transparent electrode for the FDP, etc.
    Type: Application
    Filed: November 16, 2011
    Publication date: March 8, 2012
    Applicant: ULVAC, Inc.
    Inventors: Hirohisa TAKAHASHI, Sadayuki Ukishima, Atsushi Ota, Noriaki Tani, Satoru Ishibashi
  • Patent number: 8119462
    Abstract: A conductive film having high adhesion and low specific resistance is formed. A target containing copper as a main component is sputtered in vacuum ambience while an oxygen gas introduced, and then, a conductive film containing copper as a main component and additive metals, such as Ti or Zr, is formed. Such a conductive film has high adhesion to a silicon layer and a glass substrate and is hardly peeled off from the substrate. Furthermore, the specific resistance is low and the contact resistance to a transparent conductive film is also low. Thus, no deterioration in the electric characteristics occurs even when the conductive film is used for an electrode film. Accordingly, the conductive film formed by the present invention suited for TFT, and electrode films and barrier films of semiconductor elements, in particular.
    Type: Grant
    Filed: February 3, 2009
    Date of Patent: February 21, 2012
    Assignee: Ulvac, Inc.
    Inventors: Satoru Takasawa, Masaki Takei, Hirohisa Takahashi, Hiroaki Katagiri, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi, Tadashi Masuda
  • Publication number: 20110298738
    Abstract: A touch panel having high durability is provided. Either one or both of a display device and a flexible panel have island-shaped protective bodies formed on surfaces of electrode layers (upper electrode layer, lower electrode layer), and a transparent conductive film is exposed between the protective bodies. Since the protective bodies protrude highly from the surface of the transparent conductive film, when the flexible panel is pressed and the upper electrode and the lower electrode layer are brought into contact, a load to be applied to the transparent conductive film is reduced by the protective bodies, so that the transparent conductive film is not broken.
    Type: Application
    Filed: July 28, 2011
    Publication date: December 8, 2011
    Applicant: ULVAC, INC.
    Inventors: Hirohisa Takahashi, Satoru Ishibashi, Noriaki Tani, Sadayuki Ukishima, Satoru Takasawa, Kyuzo Nakamura, Haruhiko Yamamoto
  • Publication number: 20110256659
    Abstract: A solar cell manufacturing method according to the present invention is a solar cell manufacturing method that forms a transparent conductive film of ZnO as an electric power extracting electrode on a light incident side, the method comprises at least in a following order: a process A forming the transparent conductive film on a substrate by applying a sputtering voltage to sputter a target made of a film formation material for the transparent conductive film; a process B forming a texture on a surface of the transparent conductive film; a process C cleaning the surface of the transparent conductive film on which the texture has been formed using an UV/ozone; and a process D forming an electric power generation layer on the transparent conductive film.
    Type: Application
    Filed: October 27, 2009
    Publication date: October 20, 2011
    Applicant: ULVAC, INC.
    Inventors: Hirohisa Takahashi, Satoru Ishibashi, Sadayuki Ukishima, Masahide Matsubara, Satoshi Okabe
  • Patent number: 8031183
    Abstract: A touch panel having high durability is provided. Either one or both of a display device and a flexible panel have island-shaped protective bodies formed on surfaces of electrode layers (upper electrode layer, lower electrode layer), and a transparent conductive film is exposed between the protective bodies. Since the protective bodies protrude highly from the surface of the transparent conductive film, when the flexible panel is pressed and the upper electrode and the lower electrode layer are brought into contact, a load to be applied to the transparent conductive film is reduced by the protective bodies, so that the transparent conductive film is not broken.
    Type: Grant
    Filed: June 11, 2010
    Date of Patent: October 4, 2011
    Assignee: Ulvac, Inc.
    Inventors: Hirohisa Takahashi, Satoru Ishibashi, Noriaki Tani, Sadayuki Ukishima, Satoru Takasawa, Kyuzo Nakamura, Haruhiko Yamamoto
  • Publication number: 20110108114
    Abstract: This solar cell has: a light transmissive first electrode; a photoelectric conversion layer formed of silicon; a light transmissive buffer layer; and a second electrode formed of a light reflective alloy. The second electrode is formed of a silver alloy including silver (Ag) as a main component with at least one of tin (Sn) and gold (Au) contained therein.
    Type: Application
    Filed: June 11, 2009
    Publication date: May 12, 2011
    Applicant: ULVAC, INC.
    Inventors: Yusuke Mizuno, Hirohisa Takahashi, Sadayuki Ukishima, Takashi Komatsu, Satoru Ishibashi
  • Publication number: 20100295811
    Abstract: A touch panel having high durability is provided. Either one or both of a display device and a flexible panel have island-shaped protective bodies formed on surfaces of electrode layers (upper electrode layer, lower electrode layer), and a transparent conductive film is exposed between the protective bodies. Since the protective bodies protrude highly from the surface of the transparent conductive film, when the flexible panel is pressed and the upper electrode and the lower electrode layer are brought into contact, a load to be applied to the transparent conductive film is reduced by the protective bodies, so that the transparent conductive film is not broken.
    Type: Application
    Filed: June 11, 2010
    Publication date: November 25, 2010
    Applicant: ULVAC, INC.
    Inventors: Hirohisa TAKAHASHI, Satoru Ishibashi, Noriaki Tani, Sadayuki Ukishima, Satoru Takasawa, Kyuzo Nakamura, Haruhiko Yamamoto
  • Publication number: 20090303406
    Abstract: A wiring film having excellent adhesion and barrier property and a low resistance value is formed. An oxygen gas is introduced into a vacuum chamber in which an object to be film formed is disposed; a sputtering target is sputtered in a vacuum ambience containing oxygen; and a first metallic film is formed on a surface of the object to be film formed. The first sputtering target includes copper as a major component and at least one kind of additive elements selected from an additive element group consisting of Mg, Al, Si, Be, Ca, Sr, Ba, Ra, Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb and Dy. Thereafter, a second metallic film is formed on a surface of the first metallic film by sputtering the sputtering target in a state in which the introduction of the oxygen gas into a vacuum ambience is stopped, and then a wiring film is formed by etching the first and second metallic films.
    Type: Application
    Filed: June 1, 2009
    Publication date: December 10, 2009
    Applicant: ULVAC, INC.
    Inventors: Satoru Takasawa, Masaki Takei, Hirohisa Takahashi, Hiroaki Katagiri, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi, Tadashi Masuda
  • Publication number: 20090236603
    Abstract: A wiring film having excellent adhesion and a low resistance is formed. A barrier film having copper as a main component and containing oxygen is formed on an object to form a film thereon by introducing an oxygen gas into a vacuum chamber in which the object to form a film thereon and sputtering a pure copper target. Then, after the introduction of the oxygen gas is stopped, a low-resistance film made of pure copper is formed by sputtering the pure copper target. Since the barrier film and the low-resistance film have copper as the main component, they can be patterned at a time. Since the low-resistance film has a resistance lower than that of the barrier film, the resistance of the entire wiring film is reduced. Since the barrier layer has high adhesion to glass and silicon, the entire wiring film has high adhesion.
    Type: Application
    Filed: June 8, 2009
    Publication date: September 24, 2009
    Applicant: ULVAC, INC.
    Inventors: Satoru Takasawa, Masaki Takei, Hirohisa Takahashi, Hiroaki Katagiri, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi, Tadashi Masuda
  • Publication number: 20090184322
    Abstract: An electroconductive film having high adhesion and a low resistivity is formed. An electroconductive film composed mainly of copper and containing an addition metal such as Ti is formed by sputtering a target composed mainly of copper in a vacuum atmosphere into which a nitriding gas is introduced. Such an electroconductive film has high adhesion to a silicon layer and a substrate, and is hardly peeled from the substrate. Further, since the electroconductive film has a low resistivity and a low contact resistance to a transparent electroconductive film, the electric characteristics do not degrade even when it is used as an electrode film. The electroconductive film formed by the present invention is suitable particularly as a barrier film for an electrode of a TFT or a semiconductor element.
    Type: Application
    Filed: February 24, 2009
    Publication date: July 23, 2009
    Applicant: ULVAC, INC.
    Inventors: Satoru TAKASAWA, Masaki Takei, Hirohisa Takahashi, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi
  • Publication number: 20090173945
    Abstract: A conductive film having high adhesion and low specific resistance is formed. A target containing copper as a main component is sputtered in vacuum ambience while an oxygen gas introduced, and then, a conductive film containing copper as a main component and additive metals, such as Ti or Zr, is formed. Such a conductive film has high adhesion to a silicon layer and a glass substrate and is hardly peeled off from the substrate. Furthermore, the specific resistance is low and the contact resistance to a transparent conductive film is also low. Thus, no deterioration in the electric characteristics occurs even when the conductive film is used for an electrode film. Accordingly, the conductive film formed by the present invention suited for TFT, and electrode films and barrier films of semiconductor elements, in particular.
    Type: Application
    Filed: February 3, 2009
    Publication date: July 9, 2009
    Applicants: ULVAC, INC., ULVAC MATERIALS, INC.
    Inventors: Satoru TAKASAWA, Masaki TAKEI, Hirohisa TAKAHASHI, Hiroaki KATAGIRI, Sadayuki UKISHIMA, Noriaki TANI, Satoru ISHIBASHI, Tadashi MASUDA
  • Publication number: 20090134014
    Abstract: A transparent electroconductive film having a low resistivity is provided. In a film-forming method of the present invention, a transparent electroconductive film is formed on a surface of a substrate by sputtering, in a vacuum atmosphere, a target in which ZnO is a main component and Al2O3 and B2O3 are added, and then the transparent electroconductive film is annealed by the heating thereof at a temperature of 300° C. or more and 400° C. or less. The resistivity of the obtained transparent electroconductive film is reduced because the film has ZnO as the main component and Al and B added thereto. The transparent electroconductive film formed by the present invention is suitable as a transparent electrode for the FDP, etc.
    Type: Application
    Filed: January 26, 2009
    Publication date: May 28, 2009
    Applicant: ULVAC, INC.
    Inventors: Hirohisa Takahashi, Sadayuki Ukishima, Atsushi Ota, Noriaki Tani, Satoru Ishibashi
  • Publication number: 20090134013
    Abstract: A transparent electroconductive film having a low resistivity is provided. In a film-forming method of the present invention, a transparent electroconductive film is formed on a surface of a substrate by sputtering, in a vacuum atmosphere, a target in which ZnO is a main component and Al2O3 and TiO2 are added to ZnO, and then the transparent electroconductive film is annealed by the heating thereof at a temperature of 250° C. or more and 400° C. or less. The resistivity of the obtained transparent electroconductive film is reduced because the film has ZnO as the main component and Al and Ti added therein. The transparent electroconductive film formed by the present invention is suitable as a transparent electrode for the FDP, etc.
    Type: Application
    Filed: January 26, 2009
    Publication date: May 28, 2009
    Applicant: ULVAC, INC.
    Inventors: Hirohisa Takahashi, Sadayuki Ukishima, Atsushi Ota, Noriaki Tani, Satoru Ishibashi
  • Publication number: 20080245657
    Abstract: A sputtering apparatus according to the present invention is provided with first to fourth targets. The first and the second targets are disposed so that their surfaces face each other. The third and the fourth targets are also disposed so that their surfaces face each other. When a dielectric film is formed, sputtering is alternately performed on the first and the second targets and on the third and the fourth targets. When sputtering is performed on two of the targets having surfaces that face each other, the remaining two targets function as a ground. As a result, abnormal discharges are inhibited.
    Type: Application
    Filed: June 10, 2008
    Publication date: October 9, 2008
    Applicant: ULVAC INC.
    Inventors: Satoru TAKASAWA, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi