Abstract: The invention relates to sized reinforcing fibers that comprise a reinforcing fiber sized with a fluoropolymer. The fluoropolymer is functionalized and/or the reinforcing fiber is sized with a compatible functional non-fluorinated polymer that is compatible with the fluoropolymer. Functionalization of the fluoropolymer or the compatible non-fluorinated polymer provides enhanced properties, such as increased adhesion to the reinforcing fiber.

Abstract: This invention allows for the production of high strength and high permeability TIPS membranes using extractable fillers with fine powder PVDF grades.

Abstract: The invention relates to low density fluoropolymer foam, and preferably polyvinylidene fluoride (PVDF) foam, such as that made with KYNAR PVDF resins, and articles made of the foam. The foam is produced by adding microspheres containing blowing agents to the polymer and processing it through an extruder. The microspheres consist of a hard shell containing a physical blowing agent. The shell softens at elevated temperatures and allows the expansion of the blowing agent, and microsphere to create larger voids within the polymer matrix. By proper control of the polymer composition, viscosity, processing temperature, blowing agent selection, loading ratio, and finishing conditions, useful articles such as foamed PVDF pipe, tube, profiles, film, wire jacketing and other articles can be produced. The microspheres may be added to the fluoropolymer matrix by several means, including as part of a masterbatch with a compatible polymer carrier.

Abstract: The invention relates to fluoropolymer composites having a fluoropolymer matrix containing a functionalized fluoropolymer composition, and reinforced with fibers. The fibers can be chopped fibers, long fibers, or a mixture thereof, and the fluoropolymer matrix preferably is based on polyvinylidene fluoride. Any type of fibers, sized or unsized may be used with the functionalized fluoropolymer matrix composition to form the fluoropolymer composite.

Abstract: The present invention relates to the preparation of a thermoplastic fluoropolymer blend composition exhibiting improved mechanical properties upon fabrication. The fluoropolymer blend composite on is produced by blending an emulsion latex of fluoropolymer (A) with an emulsion latex of fluorinated copolymer (B). Copolymer (B) emulsion has a small particle size, super high MW, and a low degree of crystallinity. The blending of the latex emulsions results in a morphology with small particles of copolymer (B) uniformly distributed within a matrix of fluoropolymer (A) in a manner that could not be achieved by a mere melt blending of the tow components.

Abstract: The invention relates to the use of chopped fibers in thermoplastic composite compounds, and in particular to thermoplastic fluoropolymer compounds. The fluoropolymer matrix contains thermoplastic fluoropolymers that have been grafted with a carboxylic polar functionality, such as KYNAR ADX® polymer from Arkema. The chopped fiber—grafted fluoropolymer composite has increased tensile and flexural strength compared to fluoropolymer compounds that contain no grafted carboxylic grafted fluoropolymer.

Abstract: The invention relates to low density fluoropolymer foam, and preferably polyvinylidene fluoride (PVDF) foam, such as that made with KYNAR PVDF resins, and articles made of the foam. The foam is produced by adding microspheres containing blowing agents to the polymer and processing it through an extruder. The microspheres consist of a hard shell containing a physical blowing agent. The shell softens at elevated temperatures and allows the expansion of the blowing agent, and microsphere to create larger voids within the polymer matrix. By proper control of the polymer composition, viscosity, processing temperature, blowing agent selection, loading ratio, and finishing conditions, useful articles such as foamed PVDF pipe, tube, profiles, film, wire jacketing and other articles can be produced. The microspheres may be added to the fluoropolymer matrix by several means, including as part of a masterbatch with a compatible polymer carrier.

Abstract: The invention relates to the use of chopped fibers in thermoplastic composite compounds, and in particular to thermoplastic fluoropolymer compounds. The fluoropolymer matrix contains thermoplastic fluoropolymers that have been grafted with a carboxylic polar functionality, such as KYNAR ADX® polymer from Arkema. The chopped fiber—grafted fluoropolymer composite has increased tensile and flexural strength compared to fluoropolymer compounds that contain no grafted carboxylic grafted fluoropolymer.

Abstract: The invention relates to blends containing polymers of vinylidene fluoride, having low ductile-brittle transition temperatures and having excellent low temperature impact properties while maintaining the positive aspects of unmodified vinylidene fluoride-containing polymers. The blends of this invention are produced by adding a core-shell impact modifier (CSIM) comprised of a polysiloxane core and a shell compatible with vinylidene fluoride-containing polymer. The blends are further characterized by the presence of a heterogeneous copolymer composition comprised of two or more distinct phases and/or at least one flame and smoke suppressant. The preparation of these new blends can be done by conventional thermoplastic compounding techniques such as twin screw compounding; alternatively, the CSIM can be introduced earlier, such as in the latex.

Abstract: The invention relates to multi-layer articles consisting of at least one layer of a foamed fluoropolymer. The article is formed by co-extrusion in which the foamed layer is coextruded as a foam, and not foamed in a secondary process. Preferably the fluoropolymer foam is a polyvinylidene fluoride (PVDF), such as KYNAR PVDF from Arkema Inc. The article could be sized into a specific shape during the manufacturing process. Useful multi-layer articles of the invention include pipe, tube, sheet, profile, film, jacketing or any other multilayer foam-core articles are especially useful.

Abstract: The invention relates to fluoropolymer composites having a fluoropolymer matrix containing a functionalized fluoropolymer composition, and reinforced with fibers. The fibers can be chopped fibers, long fibers, or a mixture thereof, and the fluoropolymer matrix preferably is based on polyvinylidene fluoride. Any type of fibers, sized or unsized may be used with the functionalized fluoropolymer matrix composition to form the fluoropolymer composite.

Abstract: The invention relates to sized reinforcing fibers that comprise a reinforcing fiber sized with a fluoropolymer. The fluoropolymer is functionalized and/or the reinforcing fiber is sized with a compatible functional non-fluorinated polymer that is compatible with the fluoropolymer. Functionalization of the fluoropolymer or the compatible non-fluorinated polymer provides enhanced properties, such as increased adhesion to the reinforcing fiber.

Abstract: The invention relates to a photovoltaic module for capturing and using solar radiation having as a backsheet a composition containing polyvinylidene fluoride. The polyvinylidene fluoride backsheet layer is exposed to the environment and provides chemical resistance, low water vapor transmission, electrical insulation, and UV light protection.

Abstract: The invention relates to blends containing polymers of vinylidene fluoride, having low ductile-brittle transition temperatures and having excellent low temperature impact properties while maintaining the positive aspects of unmodified vinylidene fluoride-containing polymers. The blends of this invention are produced by adding a core-shell impact modifier (CSIM) comprised of a polysiloxane core and a shell compatible with vinylidene fluoride-containing polymer. The blends are further characterized by the presence of a heterogeneous copolymer composition comprised of two or more distinct phases and/or at least one flame and smoke suppressant. The preparation of these new blends can be done by conventional thermoplastic compounding techniques such as twin screw compounding; alternatively, the CSIM can be introduced earlier, such as in the latex.

Abstract: The present invention relates to an optical scatterer having a scattering portion able to be passed through by the light flux emitted by a point light source, when said optical scatterer is mounted on said point light source. According to the invention, characteristically, said scattering portion is formed from a solid foam comprising at least one fluoropolymer.

Abstract: The invention relates to fluoropolymer articles that have been irradiated with at least 5 Kilo Gray of radiation, where the resulting articles have low levels of leachable or extractable fluoride ion. The low fluoride ion migration from the irradiated article is due to the presence of low levels of metallic salts or oxides in the fluoropolymer composition. The invention is especially useful for fluoropolymer articles in which the fluoropolymer layer contacts a biological or pharmaceutical fluid, and that are subjected to sterilization by irradiation.

Abstract: The present invention relates to the preparation of a thermoplastic fluoropolymer blend composition exhibiting improved mechanical properties upon fabrication. The fluoropolymer blend composite on is produced by blending an emulsion latex of fluoropolymer (A) with an emulsion latex of fluorinated copolymer (B). Copolymer (B) emulsion has a small particle size, super high MW, and a low degree of crystallinity. The blending of the latex emulsions results in a morphology with small particles of copolymer (B) uniformly distributed within a matrix of fluoropolymer (A) in a manner that could not be achieved by a mere melt blending of the tow components.

Abstract: The invention relates to fluoropolymer articles that have been irradiated with at least 5 Kilo Gray of radiation, where the resulting articles have low levels of leachable or extractable fluoride ion. The low fluoride ion migration from the irradiated article is due to the presence of low levels of metallic salts or oxides in the fluoropolymer composition. The invention is especially useful for fluoropolymer articles in which the fluoropolymer layer contacts a biological or pharmaceutical fluid, and that are subjected to sterilization by irradiation.

Abstract: The invention relates to fluoropolymer articles that have been irradiated with at least 5 Kilo Gray of radiation, where the resulting articles have low levels of leachable or extractable fluoride ion. The low fluoride ion migration from the irradiated article is due to the presence of low levels of metalic salts or oxides in the fluoropolymer composition. The invention is especially useful for fluoropolymer articles in which the fluorpolymer layer contacts a biological or pharmaceutical fluid, and that are subjected to sterilization by irradiation.

Abstract: The invention relates to a multi-layer film having at least one fluoropolymer layer, useful for high-purity contact applications. Preferably the fluoropolymer layer(s) are polyvinylidene fluoride polymers and copolymers.