Abstract: A modular spray cooling system 10 for cooling electronic components in enclosures containing electronic components that dissipate heat and therefore require cooling. The modular system is mounted in a sealed enclosure 12 with an inside wall 14. A spray cooling module 26 is detachably mountable within the sealed enclosure 12. The coolant is distributed to a spray manifold card 48 that is provided with nozzles. Localized cooling is accomplished with the use of individual nozzles 17. The spray cooling module 26 atomizes the evaporative coolant through nozzles 22 so that liquid droplets of the coolant are delivered to the electronic components, and cooling of the components occurs upon evaporation.

Abstract: A modular spray cooling system 10 for cooling electronic components in enclosures containing electronic components that dissipate heat and therefore require cooling. The modular system is mounted in a sealed enclosure 12 with an inside wall 14. A spray cooling module 26 is detachably mountable within the sealed enclosure 12. The coolant is distributed to a spray manifold card 48 that is provided with nozzles. Localized cooling is accomplished with the use of individual nozzles 17. The spray cooling module 26 atomizes the evaporative coolant through nozzles 22 so that liquid droplets of the coolant are delivered to the electronic components, and cooling of the components occurs upon evaporation.

Abstract: The invention is a method for increasing the capacity of an electrical component, such as a bus bar, to carry an electrical current. The method comprises the step of exposing the electrical component to an evaporative fluid that is in fluid and thermal contact with the electrical component. Upon heating, fluid undergoes a phase change at least partially to a vapor state. Thus, electrical energy in the form of heat generated by the flow of current is dissipated at least partially by the evaporative fluid. As a result, the temperature of the electrical component is maintained within an acceptable range when carrying the electrical current.

Abstract: A method for cooling bus bars 12,14 in order to increase their current-carrying capacity while saving space and weight. The method comprises the steps of providing a housing having an interior wall; locating a distribution manifold 20 within the housing, the distribution manifold comprising a hollow bus bar 12,14; communicating to the manifold a supply of an evaporative coolant 18, 18′; and delivering the coolant 18, 18′ outwardly under pressure so that upon exiting the manifold 20, the coolant 18, 18′ undergoes a phase change from the liquid to the vapor state. Heat is extracted from the manifold 20 at least as quickly as heat is generated by the flow of current. The extraction of heat by the flow of coolant 18, 18′ and evaporation maintains or lowers the temperature of the bus bar and enables a given size of bus bar to carry more current without a significant rise in temperature. The invention also includes an apparatus 10 for cooling bus bars 12,14 in an electrical circuit.