Patents by Inventor Sam Sivakumar

Sam Sivakumar has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11569231
    Abstract: Techniques are disclosed for non-planar transistors having varying channel widths (Wsi). In some instances, the resulting structure has a fin (or nanowires, nanoribbons, or nanosheets) comprising a first channel region and a second channel region, with a source or drain region between the first channel region and the second channel region. The widths of the respective channel regions are independent of each other, e.g., a first width of the first channel region is different from a second width of the second channel region. The variation in width of a given fin structure may vary in a symmetric fashion or an asymmetric fashion. In an embodiment, a spacer-based forming approach is utilized that allows for abrupt changes in width along a given fin. Sub-resolution fin dimensions are achievable as well.
    Type: Grant
    Filed: March 15, 2019
    Date of Patent: January 31, 2023
    Assignee: Intel Corporation
    Inventors: Stephen D Snyder, Leonard Guler, Richard Schenker, Michael K Harper, Sam Sivakumar, Urusa Alaan, Stephanie A Bojarski, Achala Bhuwalka
  • Publication number: 20200295002
    Abstract: Techniques are disclosed for non-planar transistors having varying channel widths (Wsi). In some instances, the resulting structure has a fin (or nanowires, nanoribbons, or nanosheets) comprising a first channel region and a second channel region, with a source or drain region between the first channel region and the second channel region. The widths of the respective channel regions are independent of each other, e.g., a first width of the first channel region is different from a second width of the second channel region. The variation in width of a given fin structure may vary in a symmetric fashion or an asymmetric fashion. In an embodiment, a spacer-based forming approach is utilized that allows for abrupt changes in width along a given fin. Sub-resolution fin dimensions are achievable as well.
    Type: Application
    Filed: March 15, 2019
    Publication date: September 17, 2020
    Applicant: Intel Corporation
    Inventors: Stephen D. Snyder, Leonard Guler, Richard Schenker, Michael K. Harper, Sam Sivakumar, Urusa Alaan, Stephanie A. Bojarski, Achala Bhuwalka
  • Patent number: 7759028
    Abstract: Systems and techniques relating to the layout and use of sub-resolution assist features. In one implementation, a mask includes a first feature and a second feature separated from each other by a gap and a sub-resolution assist feature bridging the gap between the first feature and the second feature.
    Type: Grant
    Filed: November 23, 2009
    Date of Patent: July 20, 2010
    Assignee: Intel Corporation
    Inventors: Charles H. Wallace, Swaminathan Sam Sivakumar, Paul A. Nyhus
  • Publication number: 20100068633
    Abstract: Systems and techniques relating to the layout and use of sub-resolution assist features. In one implementation, a mask includes a first feature and a second feature separated from each other by a gap and a sub-resolution assist feature bridging the gap between the first feature and the second feature.
    Type: Application
    Filed: November 23, 2009
    Publication date: March 18, 2010
    Applicant: INTEL CORPORATION
    Inventors: CHARLES H. WALLACE, Swaminathan Sam Sivakumar, Paul A. Nyhus
  • Patent number: 7648803
    Abstract: Diagonal corner-to-corner sub-resolution assist features for use in photolithography are described. The diagonal features may be applied to one or a group of main features. Such features may be developed starting by synthesizing a photolithography mask having a first feature aligned along a linear axis and having a corner and a second feature aligned along a linear axis and having a corner, the corners of first and second features being separated from each other by a gap. The features may be developed by determining at least one diagonal line between the corners of the features to bridge the gap between the corners, applying a sub-resolution assist feature along the determined line, and modifying the synthesized photolithography mask to include the sub-resolution assist feature.
    Type: Grant
    Filed: March 27, 2006
    Date of Patent: January 19, 2010
    Assignee: Intel Corporation
    Inventors: Sam Sivakumar, Charles H. Wallace, Shannon E. Daviess
  • Patent number: 7632610
    Abstract: Systems and techniques relating to the layout and use of sub-resolution assist features. In one implementation, a mask includes a first feature and a second feature separated from each other by a gap and a sub-resolution assist feature bridging the gap between the first feature and the second feature.
    Type: Grant
    Filed: September 2, 2004
    Date of Patent: December 15, 2009
    Assignee: Intel Corporation
    Inventors: Charles H. Wallace, Paul A. Nyhus, Swaminathan (Sam) Sivakumar
  • Patent number: 7374865
    Abstract: Method for using chromeless phase shift lithography (CPL) masks to pattern contacts on semiconductor substrates and corresponding CPL masks for performing the method. The method for patterning contacts includes illuminating a CPL mask comprising a reticle having a plurality of phase-shifting features interspersed with non-phase-shifting areas using a short wavelength UV light source, wherein the phase-shifting features are configured in a pattern corresponding to a target pattern of the contacts on the semiconductor substrate. Phase-shifted and non-phase-shifted light passing through the reticle are projected as an aerial image onto a layer of a negative tone resist applied over the semiconductor substrate to pattern the contacts in the resist. The phase-shifting features are recesses which cause light passing therethrough to be phase-shifted by approximately 180° from light passing through non-phase-shifting areas of the mask.
    Type: Grant
    Filed: November 25, 2002
    Date of Patent: May 20, 2008
    Assignee: Intel Corporation
    Inventors: Paul Nyhus, Sam Sivakumar
  • Patent number: 7288344
    Abstract: Systems and techniques for accommodating diffraction in the printing of features on a substrate. In one implementation, a method includes identifying a pair of features to be printed using a corresponding pair of patterning elements and increasing a separation distance between the pair of patterning elements while maintaining the sufficiently small pitch between the corresponding imaged features. The pitch of the pair of features can be sufficiently small that, upon printing, diffraction will make a separation between the features smaller than a separation between the corresponding pair of patterning elements.
    Type: Grant
    Filed: October 31, 2003
    Date of Patent: October 30, 2007
    Assignee: Intel Corporation
    Inventors: Rex K. Frost, Swaminathan (Sam) Sivakumar
  • Publication number: 20070224519
    Abstract: Diagonal corner-to-corner sub-resolution assist features for use in photolithography are described. The diagonal features may be applied to one or a group of main features. Such features may be developed starting by synthesizing a photolithography mask having a first feature aligned along a linear axis and having a corner and a second feature aligned along a linear axis and having a corner, the corners of first and second features being separated from each other by a gap. The features may be developed by determining at least one diagonal line between the corners of the features to bridge the gap between the corners, applying a sub-resolution assist feature along the determined line, and modifying the synthesized photolithography mask to include the sub-resolution assist feature.
    Type: Application
    Filed: March 27, 2006
    Publication date: September 27, 2007
    Inventors: Sam Sivakumar, Charles Wallace, Shannon Daviess
  • Patent number: 7179570
    Abstract: A chromeless phase shift lithography (CPL) mask is described herein. The CPL mask includes a reticle having a phase-shifting feature pattern to produce a projected aerial image for patterning one or more large resist areas on a semiconductor substrate. The phase-shifting feature pattern includes an inner pattern comprising a plurality of phase-shifting features interspersed with non-phase-shifting areas. The phase-shifting features and the non-phase-shifting areas are arranged in a substantially alternating two-dimensional pattern surrounded by a substantially-filled phase-shifting peripheral area having a perimeter forming a pattern outline that is similar to an outline of the one or more large resist areas. Light that passes through the phase-shifting features and the phase-shifting peripheral area is phase-shifted by approximately 180 degrees from light passing through the non-phase-shifting areas of the CPL mask.
    Type: Grant
    Filed: December 2, 2005
    Date of Patent: February 20, 2007
    Assignee: Intel Corporation
    Inventors: Sam Sivakumar, Paul Nyhus
  • Patent number: 7056645
    Abstract: Method for using chromeless phase shift lithography (CPL) masks to pattern large line/space geometries. The method comprises using light at a wavelength of one of 248 nm, 193 nm, or 157 nm to illumimate a CPL mask comprising a reticle having a plurality of phase-shifting features interspersed with non-phase-shifting areas arranged in a substantially alternating two-dimensional pattern. When light passes through the phase-shifting features it is phase-shifted relative to light passing through the non-phase-shifting areas of the CPL mask. The phase-shifted light and non-phase-shifted light passing through the reticle are then projected onto a resist layer applied over a semiconductor substrate. The resultant composite aerial image intensity distribution is such that an area of the resist having a shape defined by a periphery of a corresponding pattern of phase-shifting features is sufficiently exposed to pattern a large area feature in the resist.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: June 6, 2006
    Assignee: Intel Corporation
    Inventors: Sam Sivakumar, Paul Nyhus
  • Publication number: 20060083998
    Abstract: Method for using chromeless phase shift lithography (CPL) masks to pattern large line/space geometries and corresponding CPL masks. The method comprises using a short wavelength light to illuminate a CPL mask comprising a reticle having a plurality of phase-shifting features interspersed with non-phase-arranged in a substantially alternating two-dimensional pattern. When light passes through the phase-shifting features it is phase-shifted relative to light passing through the non-phase-shifting areas of the CPL mask. The phase-shifted and non-phase-shifted light passing through the reticle is then projected onto a resist layer applied over a semiconductor substrate. The resultant composite aerial image intensity distribution is such that an area of the resist having a shape defined by a periphery of a corresponding pattern of phase-shifting features is sufficiently exposed to pattern a large area feature in the resist.
    Type: Application
    Filed: December 2, 2005
    Publication date: April 20, 2006
    Inventors: Sam Sivakumar, Paul Nyhus
  • Patent number: 6968532
    Abstract: A mask pattern may be decomposed into two or more masks, each having a pitch greater than that of the original mask pattern. New, “partial-pattern” masks may be created for each of the new mask patterns. The original mask pattern is transferred to the photoresist for the corresponding layer using a multiple exposure technique in which the photoresist is exposed with each of the partial-pattern masks individually, e.g., back-to-back in a pass through a scanner, to define all of the features in the original pattern.
    Type: Grant
    Filed: October 8, 2003
    Date of Patent: November 22, 2005
    Assignee: Intel Corporation
    Inventors: Swaminathan (Sam) Sivakumar, Rex K. Frost, Phi Nguyen
  • Patent number: 6774037
    Abstract: A method of integrating a polymeric interlayer dielectric. The method comprises forming a dielectric layer comprising a polymer on a conductive layer formed on a substrate. A sacrificial hard mask is then formed on the dielectric layer. A first photoresist layer is then patterned on the sacrificial hard mask to define a first etched region, which is formed through the dielectric layer while substantially all of the first photoresist layer is removed. A sacrificial fill layer then covers the sacrificial hard mask and fills the first etched region. A second photoresist layer is patterned over the sacrificial fill layer to define a second etched region which is formed through the sacrificial fill layer and the dielectric layer while substantially all of the second photoresist layer and the sacrificial fill layer are simultaneously removed.
    Type: Grant
    Filed: May 17, 2002
    Date of Patent: August 10, 2004
    Assignee: Intel Corporation
    Inventors: Makarem A. Hussein, Ruth Brain, Robert Turklot, Sam Sivakumar
  • Publication number: 20040101765
    Abstract: Method for using chromeless phase shift lithography (CPL) masks to pattern large line/space geometries and corresponding CPL masks. The method comprises using a short wavelength light to illuminate a CPL mask comprising a reticle having a plurality of phase-shifting features interspersed with non-phase-arranged in a substantially alternating two-dimensional pattern. When light passes through the phase-shifting features it is phase-shifted relative to light passing through the non-phase-shifting areas of the CPL mask. The phase-shifted and non-phase-shifted light passing through the reticle is then projected onto a resist layer applied over a semiconductor substrate. The resultant composite aerial image intensity distribution is such that an area of the resist having a shape defined by a periphery of a corresponding pattern of phase-shifting features is sufficiently exposed to pattern a large area feature in the resist.
    Type: Application
    Filed: November 27, 2002
    Publication date: May 27, 2004
    Inventors: Sam Sivakumar, Paul Nyhus
  • Publication number: 20030216057
    Abstract: A method of integrating a polymeric interlayer dielectric. The method comprises forming a dielectric layer comprising a polymer on a conductive layer formed on a substrate. A sacrificial hard mask is then formed on the dielectric layer. A first photoresist layer is then patterned on the sacrificial hard mask to define a first etched region, which is formed through the dielectric layer while substantially all of the first photoresist layer is removed. A sacrificial fill layer then covers the sacrificial hard mask and fills the first etched region. A second photoresist layer is patterned over the sacrificial fill layer to define a second etched region which is formed through the sacrificial fill layer and the dielectric layer while substantially all of the second photoresist layer and the sacrificial fill layer are simultaneously removed.
    Type: Application
    Filed: May 17, 2002
    Publication date: November 20, 2003
    Inventors: Makarem A. Hussein, Ruth Brain, Robert Turklot, Sam Sivakumar
  • Patent number: 6649515
    Abstract: A method of forming an interconnection including the steps of depositing a first masking material over a first conductive region of an integrated circuit substrate and depositing a dielectric material over the first masking material. The method also includes forming a via through the dielectric material to expose the first masking material and a second masking material is deposited in a portion of the via. A trench is formed in the dielectric material over a portion of the via and the second masking material is removed from the via. The via is then extended through the first masking material and a conductive material is deposited in the via.
    Type: Grant
    Filed: September 30, 1998
    Date of Patent: November 18, 2003
    Assignee: Intel Corporation
    Inventors: Peter K. Moon, Makarem A. Hussein, Alan Myers, Charles Recchia, Sam Sivakumar, Angelo Kandas
  • Patent number: 6406995
    Abstract: A method of forming an interconnection including the steps of forming a sacrificial material that comprises a physical property that is generally insensitive to a photo-reaction in a via through a dielectric material to a masking material over a conductive material. The method also includes forming a trench over in the dielectric material over the via and removing the sacrificial material from the via.
    Type: Grant
    Filed: June 30, 1999
    Date of Patent: June 18, 2002
    Assignee: Intel Corporation
    Inventors: Makarem A. Hussein, Alan M. Myers, Charles H. Recchia, Sam Sivakumar, Angelo W. Kandas
  • Patent number: 6384481
    Abstract: A single step electroplating process for interconnect via fill and metal line formation on a semiconductor substrate is disclosed. In this process, a barrier layer is formed onto a surface of a substrate that has at least one via and then a conductive layer is formed onto the barrier layer. Next, a photoresist layer is applied and patterned on top of the conductive layer. The via plugs and metal lines are then deposited on the substrate simultaneously using an electroplating process. After the electroplating process is completed, the photoresist and the conductive layer between the deposited metal lines are removed. The process provides a simple, economical and highly controllable means of forming metal interconnect systems while avoiding the difficulties associated with depositing and patterning metal by traditional semiconductor fabrication techniques.
    Type: Grant
    Filed: October 26, 1999
    Date of Patent: May 7, 2002
    Assignee: Intel Corporation
    Inventors: Makarem Hussein, Kevin J. Lee, Sam Sivakumar
  • Patent number: 6365529
    Abstract: An improved method of forming an integrated circuit, which includes forming a conductive layer on a substrate, then forming a dielectric layer on the conductive layer. After forming the dielectric layer, a layer of photoresist is patterned to define a region to be etched. A first etched region is then formed by removing a first portion of the dielectric layer. That first etched region is filled with a preferably light absorbing sacrificial material having dry etch properties similar to those of the dielectric layer. A second etched region is then formed by removing the sacrificial material and a second portion of the dielectric layer. This improved method may be used to make an integrated circuit that includes a dual damascene interconnect.
    Type: Grant
    Filed: February 9, 2000
    Date of Patent: April 2, 2002
    Assignee: Intel Corporation
    Inventors: Makarem A. Hussein, Sam Sivakumar