Abstract: A composite structure includes a resin, a plurality of polymer nanoparticles in the resin to form a resin mixture, and a plurality of reinforcing fibers embedded within the resin mixture. At least some of the polymer nanoparticles are either fully soluble in the resin during curing or solidifying of the resin mixture to form a cured composite structure, or semi-soluble in the resin during curing or solidifying of the resin mixture to form the cured composite structure.

Abstract: A composition may include the resin and a plurality of polymer nanoparticles included in the resin to form a resin mixture. The resin may have a resin coefficient of thermal expansion (CTE), a resin cure shrinkage, and/or a resin heat of reaction. The polymer nanoparticles may have a nanoparticle cure shrinkage less than the resin cure shrinkage, a nanoparticle CTE different than the resin CTE, and/or a nanoparticle heat of reaction less than the resin heat of reaction.

Abstract: A composition may include a resin and a plurality of polymer nanoparticles included in the resin to form a resin mixture. At least some of the polymer nanoparticles may have a greater distortion capability than the resin due to the nature of the polymer backbone of the polymer nanoparticles, and/or due to the nanoparticle free volume being greater than the free volume of the resin, and/or due to the nanoparticle porosity being greater than a porosity of resin. The incorporation of the polymer nanoparticles in the resin may result in an improvement in the strain and/or distortional capability of the resin mixture which may improve the performance of the composite structure.

Abstract: A composite structure may include a resin, a fiber at least partially embedded within the resin, and one or more resin-rich pockets associated with the fiber. The composite structure may include modifiers in the one or more resin-rich pockets. The modifier may have at least one modifier characteristic that is different than a resin characteristic for altering the resin characteristics within the resin-rich pockets and thereby mitigating or preventing crack initiation or crack growth within the resin-rich pockets of the composite structure.

Abstract: A composition includes a thermosetting resin and a plurality of polymer nanoparticles at least partially dissolved in the resin. The resin has a gradient of mechanical properties around each location of the at least partially dissolved polymer nanoparticles. Each gradient extends from a particle center toward the resin surrounding the polymer nanoparticle.

Abstract: A fiber tow may include a plurality of reinforcing filaments each having a filament cross-sectional width. At least a portion of the polymer nanoparticles may be coupled to at least one of the reinforcing filaments and/or to other polymer nanoparticles. The polymer nanoparticles may have a particle cross-sectional width that is less than the reinforcing filament cross-sectional width. The polymer nanoparticles may provide a local filament spacing between the reinforcing filaments to reduce or avoid direct contact between reinforcing filaments, to allow for resin flow between the filaments, and/or to meet fiber volume fraction requirements.

Abstract: A composite structure includes a resin, a plurality of polymer nanoparticles in the resin to form a resin mixture, and a plurality of reinforcing fibers embedded within the resin mixture. At least some of the polymer nanoparticles are either fully soluble in the resin during curing or solidifying of the resin mixture to form a cured composite structure, or semi-soluble in the resin during curing or solidifying of the resin mixture to form the cured composite structure.

Abstract: A composition may include a resin and a plurality of polymer nanoparticles in the resin to form a resin mixture. The polymer nanoparticles may be soluble or semi-soluble in the resin. At least partial dissolution of the polymer nanoparticles may result in the alteration of one or more of the properties of the resin.

Abstract: A composite fiber may include at least one reinforcing filament formed of a first material. A second material maybe systematically deposited in a printed onto the at least one reinforcing filament such that at least one of a length, a width, and a thickness of the second material varies across a surface of the at least one reinforcing filament. The printed pattern may alter one or more properties of a composite structure containing the composite fiber.

Abstract: A composition may include a resin and a plurality of polymer nanoparticles included in the resin to form a resin mixture. The polymer nanoparticles may alter the properties of the resin mixture and improve the processing, manufacturability, and performance of an article manufactured with the polymer nanoparticles.

Abstract: A composite fiber may include at least one reinforcing filament formed of a first material. A second material maybe systematically deposited in a printed onto the at least one reinforcing filament such that at least one of a length, a width, and a thickness of the second material varies across a surface of the at least one reinforcing filament. The printed pattern may alter one or more properties of a composite structure containing the composite fiber.

Abstract: A composition includes a thermosetting resin and a plurality of polymer nanoparticles at least partially dissolved in the resin. The resin has a gradient of mechanical properties around each location of the at least partially dissolved polymer nanoparticles. Each gradient extends from a particle center toward the resin surrounding the polymer nanoparticle.

Abstract: A composition may include a thermosetting resin containing a plurality of polymer nanoparticles. At least some of the polymer nanoparticles may release either a catalyst or a hardener during a resin curing process. The catalyst or hardener may alter the reaction rate of the resin.

Abstract: A composition may include a resin and a plurality of polymer nanoparticles in the resin to form a resin mixture. The polymer nanoparticles may be soluble or semi-soluble in the resin. At least partial dissolution of the polymer nanoparticles may result in the alteration of one or more of the properties of the resin.

Abstract: A composition may include a resin and a plurality of polymer nanoparticles included in the resin to form a resin mixture. At least some of the polymer nanoparticles may have a greater distortion capability than the resin due to the nature of the polymer backbone of the polymer nanoparticles, and/or due to the nanoparticle free volume being greater than the free volume of the resin, and/or due to the nanoparticle porosity being greater than a porosity of resin. The incorporation of the polymer nanoparticles in the resin may result in an improvement in the strain and/or distortional capability of the resin mixture which may improve the performance of the composite structure.

Abstract: A composition may include a thermosetting resin containing a plurality of polymer nanoparticles. At least some of the polymer nanoparticles may release either a catalyst or a hardener during a resin curing process. The catalyst or hardener may alter the reaction rate of the resin.

Abstract: A composition may include the resin and a plurality of polymer nanoparticles included in the resin to form a resin mixture. The resin may have a resin coefficient of thermal expansion (CTE), a resin cure shrinkage, and/or a resin heat of reaction. The polymer nanoparticles may have a nanoparticle cure shrinkage less than the resin cure shrinkage, a nanoparticle CTE different than the resin CTE, and/or a nanoparticle heat of reaction less than the resin heat of reaction.

Abstract: A composite structure may include a resin, a fiber at least partially embedded within the resin, and one or more resin-rich pockets associated with the fiber. The composite structure may include modifiers in the one or more resin-rich pockets. The modifier may have at least one modifier characteristic that is different than a resin characteristic for altering the resin characteristics within the resin-rich pockets and thereby mitigating or preventing crack initiation or crack growth within the resin-rich pockets of the composite structure.

Abstract: A composite fiber may include at least one reinforcing filament formed of a first material. A second material maybe systematically deposited in a printed onto the at least one reinforcing filament such that at least one of a length, a width, and a thickness of the second material varies across a surface of the at least one reinforcing filament. The printed pattern may alter one or more properties of a composite structure containing the composite fiber.

Abstract: A composition may include a resin and a plurality of polymer nanoparticles included in the resin to form a resin mixture. The polymer nanoparticles may alter the properties of the resin mixture and improve the processing, manufacturability, and performance of an article manufactured with the polymer nanoparticles.