Abstract: Methods are provided for making solution masterbatches containing a diene elastomer in an organic solvent and a silica filler, having a first average particle size, that is ground in an organic solvent to form a silica having a reduced second average particle size. Grinding of the silica in the organic solvent, with or without other ingredients including the elastomer, produces a solution masterbatch in which the silica is mixed with and well dispersed in the elastomer. The use of such desolventized solution masterbatches in vulcanizable rubber compounds results in excellent processing characteristics allowing for the reduced use of processing aids such as oil. The compound also demonstrates improved properties, including reduced hysteresis.

Abstract: A surface stabilized, non-agglomerated silica is provided. The silica is prepared by the method of providing non-agglomerated silica, and then treating the surface of the silica, thereby substantially preventing agglomeration of silica. The surface of the silica may be treated with a hydrophobating agent, such as a silane, or an alcohol. Different embodiments of the invention illustrate that the hydrophobating agent or alcohol can be added at different points within the process of forming the surface stabilized, non-agglomerated silica. The surface stabilized, non-agglomerated silica has a size in the nanometer range. The surface stabilized, non-agglomerated silica can be used as an additive in any application that uses silica, such as reinforcing fillers for elastomeric compositions, foods, drugs, dentifrices, inks, toners, coatings and abrasives.