Abstract: A spent catalyst distributor for distributing spent catalyst in a catalyst regenerator vessel housing a dense phase catalyst bed and a dilute phase catalyst bed. The spent catalyst distributor comprises a conduit comprising a proximal end and a distal end. The conduit projects horizontally or horizontally and downwardly into the regenerator vessel and includes an opening located at the distal end for introducing the spent catalyst at a first location inside the regenerator vessel. The conduit further includes a plurality of orifices located along a length of the conduit between the distal end and an inner wall of the regenerator vessel for introducing the spent catalyst at a plurality of locations inside the regenerator vessel.

Abstract: An apparatus and a method for achieving progressive reduction of flue gas is disclosed. Accordingly, an aspect of the present invention is to provide an apparatus comprising of an orifice chamber having an inlet pipe for receiving the flue gas, a flow region defined downstream of an exit of the inlet pipe and having at least a first section and a second section, and an outlet pipe to disperse a pressure reduced flue gas. The first section defined downstream of the inlet pipe has a flow developer means and at least one auxiliary orifice plate. The second section defined downstream of the first section has a plurality of orifice plates spaced apart along a flow length of the second section.

Abstract: The present invention relates to a process for the production of high quality synthesis gas rich in hydrogen during the process of upgrading the residual hydrocarbon oil feedstock by rejuvenating the spent upgrading material in Reformer in absence of air/oxygen without supplying external heat source other than the heat generated inside the process during combustion of residual coke deposited on the upgrading material. The present invention further relates to the apparatus used for preparation of syngas wherein said syngas thus produced is used for production of hydrogen gas. Furthermore, the present invention also provides system and method for preparing pure hydrogen from syngas.

Abstract: The present invention relates to a process of increasing syngas production during an upgradation process of petroleum residual oil by circulation of rejuvenated upgrading material through a heat removal zone such as an Auxiliary Reformer and by regeneration of spent upgrading material.

Abstract: An apparatus and a method for mixing and atomizing a hydrocarbon stream is disclosed. The apparatus comprises of an inner conduit having a first inlet for receiving the hydrocarbon stream, and a second inlet for receiving a primary dispersion stream. The inner conduit produces a primary mixture comprising the hydrocarbon stream and the primary dispersion stream. The apparatus further includes an outer conduit having a third inlet for receiving a secondary dispersion stream. Further, said inner and outer conduits together define an annular passage. The distal end of the annular passage defines a second set of orifices for allowing the secondary dispersion stream flowing there-through to come in contact with the primary mixture and thereby dispensing the secondary mixture so obtained through an outlet.

Abstract: An apparatus which is an integral hardware consisting of an annular downer reactor and a concentric upflow riser regenerator for catalytic cracking of hydrocarbon feed to is disclosed. The annular downer reactor terminates in annular stripper which is also concentric with the regenerator. The regenerator, reactor and stripper are in fluid connection with each other. The apparatus is highly compact and provides efficient contact between circulating catalyst and hydrocarbon feed. The proposed hardware includes a novel radial distributor for providing improved control and radial distribution of catalyst inside the downflow reactor. The radial distributor has equal numbers of stationary and movable parts placed one after another to cover the entire annular opening at the bottom of the regenerated catalyst vessel. The radial distributor is concentric with regenerator and located between the catalyst holding vessel and the reactor. A process for catalytic cracking using the invented apparatus is also disclosed.

Abstract: A process and apparatus for catalytic cracking of hydrocarbon feedstock employing circulating fluidized bed reactor-regenerator configuration for maximizing the yield of propylene (C3 olefin) is disclosed. The apparatus comprises two reaction zones operating under different temperature and weight hourly space velocity (WHSV), one primary zone for cracking of hydrocarbon feedstock and other as secondary zone for cracking of C4 fraction produced from the cracking of hydrocarbon feedstock in the primary reaction zone, optionally admixed with C4 stream from external source. Two dedicated conduits equipped with valves for control of catalyst flow rate are provided to supply the hot catalyst from a common catalyst regeneration zone wherein the catalyst flowing though conduit connected to the secondary reaction zone is cooled employing a heat exchanging device.

Abstract: An apparatus and a method for achieving progressive reduction of flue gas is disclosed. Accordingly, an aspect of the present invention is to provide an apparatus comprising of an orifice chamber having an inlet pipe for receiving the flue gas, a flow region defined downstream of an exit of the inlet pipe and having at least a first section and a second section, and an outlet pipe to disperse a pressure reduced flue gas. The first section defined downstream of the inlet pipe has a flow developer means and at least one auxiliary orifice plate. The second section defined downstream of the first section has a plurality of orifice plates spaced apart along a flow length of the second section.

Abstract: An apparatus and a method for mixing and atomizing a hydrocarbon stream is disclosed. The apparatus comprises of an inner conduit having a first inlet for receiving the hydrocarbon stream, and a second inlet for receiving a primary dispersion stream. The inner conduit produces a primary mixture comprising the hydrocarbon stream and the primary dispersion stream. The apparatus further includes an outer conduit having a third inlet for receiving a secondary dispersion stream. Further, said inner and outer conduits together define an annular passage. The distal end of the annular passage defines a second set of orifices for allowing the secondary dispersion stream flowing there-through to come in contact with the primary mixture and thereby dispensing the secondary mixture so obtained through an outlet.

Abstract: The present invention discloses a method and an apparatus for mixing and atomizing a hydrocarbon stream using a diluent/dispersion stream.

Abstract: According to an embodiment, a spent catalyst distributor for distributing spent catalyst in a catalyst regenerator vessel housing a dense phase catalyst bed and a dilute phase catalyst bed is disclosed. The spent catalyst distributor comprises a conduit comprising a proximal end and a distal end. The conduit projects horizontally or horizontally and downwardly into the regenerator vessel and includes an opening located at the distal end for introducing the spent catalyst at a first location inside the regenerator vessel. The conduit further includes a plurality of orifices located along a length of the conduit between the distal end and an inner wall of the regenerator vessel for introducing the spent catalyst at a plurality of locations inside the regenerator vessel.

Abstract: An apparatus which is an integral hardware consisting of an annular downer reactor and a concentric upflow riser regenerator for catalytic cracking of hydrocarbon feed to is disclosed. The annular downer reactor terminates in annular stripper which is also concentric with the regenerator. The regenerator, reactor and stripper are in fluid connection with each other. The apparatus is highly compact and provides efficient contact between circulating catalyst and hydrocarbon feed. The proposed hardware includes a novel radial distributor for providing improved control and radial distribution of catalyst inside the downflow reactor. The radial distributor has equal numbers of stationary and movable parts placed one after another to cover the entire annular opening at the bottom of the regenerated catalyst vessel. The radial distributor is concentric with regenerator and located between the catalyst holding vessel and the reactor. A process for catalytic cracking using the invented apparatus is also disclosed.

Abstract: An apparatus which is an integral hardware consisting of an annular downer reactor and a concentric upflow riser regenerator for catalytic cracking of hydrocarbon feed to is disclosed. The annular downer reactor terminates in annular stripper which is also concentric with the regenerator. The regenerator, reactor and stripper are in fluid connection with each other. The apparatus is highly compact and provides efficient contact between circulating catalyst and hydrocarbon feed. The proposed hardware includes a novel radial distributor for providing improved control and radial distribution of catalyst inside the downflow reactor. The radial distributor has equal numbers of stationary and movable parts placed one after another to cover the entire annular opening at the bottom of the regenerated catalyst vessel. The radial distributor is concentric with regenerator and located between the catalyst holding vessel and the reactor. A process for catalytic cracking using the invented apparatus is also disclosed.

Abstract: The present invention relates to an apparatus and method for mixing and atomizing a hydrocarbon stream using a diluent/dispersion stream.

Abstract: A process and apparatus for catalytic cracking of hydrocarbon feedstock employing circulating fluidized bed reactor-regenerator configuration for maximizing the yield of propylene (C3 olefin) is disclosed. The apparatus comprises two reaction zones operating under different temperature and weight hourly space velocity (WHSV), one primary zone for cracking of hydrocarbon feedstock and other as secondary zone for cracking of C4 fraction produced from the cracking of hydrocarbon feedstock in the primary reaction zone, optionally admixed with C4 stream from external source. Two dedicated conduits equipped with valves for control of catalyst flow rate are provided to supply the hot catalyst from a common catalyst regeneration zone wherein the catalyst flowing though conduit connected to the secondary reaction zone is cooled employing a heat exchanging device.

Abstract: Present invention relates to a novel process for upgrading a residual hydrocarbon oil feedstock having a significant amount of Conradson Carbon Residue (concarbon), metals, especially vanadium and nickel, asphaltenes, sulfur impurities and nitrogen to a lighter more valuable hydrocarbon products by reducing or minimizing coke formation and by injecting fine droplets of oil soluble organo-metallic compounds at multiple elevations of the riser with varying dosing rates.

Abstract: The present invention relates to a process for the production of high quality synthesis gas rich in hydrogen during the process of upgrading the residual hydrocarbon oil feedstock by rejuvenating the spent upgrading material in Reformer in absence of air/oxygen without supplying external heat source other than the heat generated inside the process during combustion of residual coke deposited on the upgrading material. The present invention further relates to the apparatus used for preparation of syngas wherein said syngas thus produced is used for production of hydrogen gas. Furthermore, the present invention also provides system and method for preparing pure hydrogen from syngas.

Abstract: The present invention relates to a process of increasing syngas production during an upgradation process of petroleum residual oil by circulation of rejuvenated upgrading material through a heat removal zone such as an Auxiliary Reformer and by regeneration of spent upgrading material.

Abstract: Present invention relates to a novel process for upgrading a residual hydrocarbon oil feedstock having a significant amount of Conradson Carbon Residue (concarbon), metals, especially vanadium and nickel, asphaltenes, sulfur impurities and nitrogen to a lighter more valuable hydrocarbon products by reducing or minimizing coke formation and by injecting fine droplets of oil soluble organo-metallic compounds at multiple elevations of the riser with varying dosing rates.

Abstract: The present invention discloses a method and an apparatus for mixing and atomizing a hydrocarbon stream using a diluent/dispersion stream.