Patents by Inventor Satoshi Asano
Satoshi Asano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11959151Abstract: Provided is a method for separating copper from nickel and cobalt, which is capable of efficiently and selectively separating copper, and nickel and cobalt from an alloy containing copper, nickel and cobalt such as a highly anticorrosive alloy that is obtained by subjecting a waste lithium ion battery to a dry treatment and contains copper, nickel and cobalt. According to the present invention, an alloy containing copper, nickel and cobalt is brought into contact with an acid in the coexistence of a sulfurization agent, thereby obtaining a solid that contains copper and a leachate that contains nickel and cobalt.Type: GrantFiled: August 21, 2018Date of Patent: April 16, 2024Assignee: SUMITOMO METAL MINING CO., LTD.Inventors: Tatsuya Higaki, Hiroshi Takenouchi, Hiroshi Kobayashi, Satoshi Asano
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Publication number: 20240110848Abstract: A misfire determination apparatus for an internal combustion engine including a rotational speed detector detecting a rotational speed of an engine and a microprocessor. The microprocessor is configured to perform calculating a misfire parameter having a correlation with a change amount of the rotational speed in a combustion stroke of each of a plurality of cylinders and increasing as an increase amount of the rotational speed is large based on the rotational speed detected by the rotational speed detector, and determining that a single-cylinder misfire has occurred when the misfire parameter is less than a first predetermined value, while determining that the single-cylinder misfire or a multi-cylinder misfire has occurred when the misfire parameter is less than a second predetermined value greater than the first predetermined value.Type: ApplicationFiled: September 26, 2023Publication date: April 4, 2024Inventors: Nobukazu Asano, Jun Iida, Satoshi Kozuka, Atsuhiro Miyauchi, Hayato Watanabe
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Publication number: 20230295766Abstract: Provided is a method for treating a sulfide, the method being suitable for obtaining nickel and/or cobalt from a sulfide containing copper and nickel and/or cobalt. The method relates to a method for treating a sulfide containing copper and nickel and/or cobalt, the method including pulverizing the sulfide by subjecting the sulfide to a pulverizing treatment so as to obtain a pulverized sulfide having a particle size of 800 ?m or less; and leaching the pulverized sulfide by subjecting the pulverized sulfide to a leaching treatment with an acid under a condition in which a sulfurizing agent is present to obtain a leachate. For example, the sulfide to be treated is generated by reducing, heating, and melting a waste lithium-ion battery to obtain a molten body and adding a sulfurizing agent to the molten body to sulfurize the molten body.Type: ApplicationFiled: August 5, 2021Publication date: September 21, 2023Applicant: SUMITOMO METAL MINING CO., LTD.Inventors: Hiroshi Takenouchi, Shin-ichi Heguri, Satoshi Asano, Hirofumi Shouji
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Publication number: 20230295770Abstract: Disclosed is A method for recovering lithium from slag containing at least aluminum and lithium, the slag being provided by melting a lithium-ion secondary battery to be disposed of to obtain molten metal containing valuable metal and molten slag containing at least aluminum and lithium and separating the slag containing at least aluminum and lithium from the molten metal containing valuable metal. The condition of the melting of the lithium-ion secondary battery is adjusted such that the slag has an aluminum to lithium mass ratio, Al/Lo, of 6 or less. The method includes: contacting the slag with an aqueous liquid to obtain a leachate containing lithium leached from the slag; and contacting the leachate with a basic substance to cause unwanted metal contained in the leachate to precipitate in the form of a slightly soluble substance, followed by solid-liquid separation to obtain a purified solution having lithium dissolved therein.Type: ApplicationFiled: April 13, 2021Publication date: September 21, 2023Inventors: Takuro ABE, Naoki HOSODA, Shinsuke KATAYAMA, Satoshi ASANO, Toshihiko NAGAKURA
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Publication number: 20230174385Abstract: Provided is a method for producing a lithium-containing solution that allows increasing a content rate of lithium in a solution after an eluting step, and suppressing an amount of an eluted solution used in a process after the eluting step, thus suppressing production cost of lithium. A method for producing a lithium-containing solution includes an adsorption step of bringing a lithium adsorbent obtained from lithium manganese oxide in contact with a low lithium-containing solution to obtain post-adsorption lithium manganese oxide, an eluting step of bringing the post-adsorption lithium manganese oxide in contact with an acid-containing solution to obtain an eluted solution, and a manganese oxidation step of oxidating manganese to obtain a lithium-containing solution with a suppressed manganese concentration. The adsorption step, the eluting step, and the manganese oxidation step are performed in this order, and the acid-containing solution includes the eluted solution with acid added.Type: ApplicationFiled: March 30, 2022Publication date: June 8, 2023Applicant: SUMITOMO METAL MINING CO., LTD.Inventors: Osamu IKEDA, Masatoshi TAKANO, Satoshi ASANO, Shin-ichi HEGURI, Shin-ya MATSUMOTO, Yohei KUDO, Yusuke SENBA, Kyohei MAEDA
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Publication number: 20230167526Abstract: An alloy treatment method is provided, in which a solution containing nickel and/or cobalt is obtained from an alloy containing nickel and/or cobalt and also containing copper and zinc, the method comprising: a leaching step for subjecting the alloy to a leaching treatment with an acid under the condition where a sulfating agent is present to produce a leachate; a reduction step for subjecting the leachate to a reduction treatment using a reducing agent to produce a reduced solution; an oxidation/neutralization step for adding an oxidizing agent and a neutralizing agent to the reduced solution to produce a neutralized solution containing nickel and/or cobalt and also containing zinc; and a solvent extraction step for subjecting the neutralized solution to a solvent extraction procedure using an acidic phosphorus compound-based extractant to produce a solution containing nickel and/or cobalt.Type: ApplicationFiled: March 11, 2021Publication date: June 1, 2023Applicant: SUMITOMO METAL MINING CO., LTD.Inventors: Keiji Kudou, Satoshi Asano, Shin-ichi Heguri, Hiroshi Takenouchi, Hirofumi Shouji, Itsumi Matsuoka, Shota Sanjo, Takumi Matsugi
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Publication number: 20230160035Abstract: The present invention is a method for treating an alloy, by which a solution that contains nickel and/or cobalt is obtained from an alloy that contains copper, zinc, and nickel and/or cobalt, said method comprising: a leaching process wherein a leachate is obtained by subjecting the alloy to a leaching treatment by means of an acid in the coexistence of a sulfurizing agent; a reduction process wherein the leachate is subjected to a reduction treatment with use of a reducing agent; and an ion exchanging process wherein a solution that contains nickel and/or cobalt is obtained by bringing a solution, which has been obtained in the reduction process, into contact with an amino phosphoric acid-based chelate resin, thereby having zinc adsorbed on the amino phosphoric acid-based chelate resin.Type: ApplicationFiled: March 11, 2021Publication date: May 25, 2023Applicant: SUMITOMO METAL MINING CO., LTD.Inventors: Keiji Kudou, Satoshi Asano, Shin-ichi Heguri, Hiroshi Takenouchi, Hirofumi Shouji, Itsumi Matsuoka, Shota Sanjo, Takumi Matsugi
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Patent number: 11618959Abstract: Provided is a treatment method whereby it becomes possible to recovery copper, nickel and cobalt, which are valuable metals, contained in a lithium ion battery waste and to separate copper, nickel and cobalt from one another effectively. A method for treating a lithium ion battery waste according to the present invention includes: an alloy production step S1 of introducing the lithium ion battery waste into a furnace and then melting the lithium ion battery waste by heating, thereby producing an alloy containing copper, nickel and cobalt; and an electrolytic purification step S2 of subjecting the alloy to such an electrolytic treatment that the alloy is charged as an anode into a sulfuric acid solution and then electricity is conducted between the anode and a cathode to electrodeposit copper contained in the alloy onto the cathode, thereby separating nickel and cobalt from each other.Type: GrantFiled: October 22, 2018Date of Patent: April 4, 2023Assignee: SUMITOMO METAL MINING CO., LTD.Inventors: Hiroshi Takenouchi, Satoshi Asano, Toshirou Tan, Hiroshi Kobayashi, Kenji Takeda
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Publication number: 20230079295Abstract: A method for producing lithium hydroxide that allows reducing a load of removing divalent or more ions with an ion-exchange resin is provided. The method for producing lithium hydroxide includes steps (1) to (3) below. (1) a neutralization step: a step of adding an alkali to a first lithium chloride containing liquid to obtain a post-neutralization liquid, (2) an ion-exchange step: a step of bringing the post-neutralization liquid into contact with an ion-exchange resin to obtain a second lithium chloride containing liquid, and (3) a conversion step: a step of electrodialyzing the second lithium chloride containing liquid to obtain a lithium hydroxide containing liquid. Since this producing method allows roughly removing divalent or more ions in the neutralization step, a load of metal removal with the ion-exchange resin is reducible.Type: ApplicationFiled: January 8, 2021Publication date: March 16, 2023Applicant: SUMITOMO METAL MINING CO., LTD.Inventors: Shin-ya MATSUMOTO, Masatoshi TAKANO, Shin-ichi HEGURI, Satoshi ASANO, Osamu IKEDA, Yohei KUDO
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Publication number: 20230071697Abstract: Provided is a method for treating an alloy by which nickel and/or cobalt can be selectively isolated from an alloy that contains copper as well as nickel and/or cobalt, in a waste lithium ion battery. The present invention is a method for treating an alloy, by which a solution that contains nickel and/or cobalt is obtained from an alloy that contains copper as well as nickel and/or cobalt, the method including: a leaching step in which a leachate is obtained by subjecting an alloy to an acid-based leaching treatment under conditions in which a sulfurizing agent is also present; a reduction step in which a reduced solution is obtained by subjecting the leachate to a reduction treatment using a reducing agent; and an oxidation/neutralization step in which a solution that contains nickel and/or cobalt is obtained by adding an oxidizing agent and also a neutralizing agent to the reduced solution.Type: ApplicationFiled: February 10, 2021Publication date: March 9, 2023Applicant: SUMITOMO METAL MINING CO., LTD.Inventors: Hiroshi Takenouchi, Satoshi Asano, Shin-ichi Heguri, Hirofumi Shouji, Keiji Kudou, Itsumi Matsuoka, Shota Sanjo, Takumi Matsugi
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Publication number: 20220154308Abstract: A method of manufacturing a cobalt-nickel-containing solution including: preparing a crude nickel hydroxide and/or a crude cobalt hydroxide as a starting material, the crude nickel or cobalt hydroxide containing cobalt and nickel and elements except the cobalt and nickel as impurities, the crude nickel hydroxide containing the nickel more than the cobalt, and the crude cobalt hydroxide containing the cobalt more than the nickel; a water-washing process for obtaining a post-water-washing crude hydroxide from the starting material; a leaching process for obtaining a post-leaching solution from the post-water-washing crude hydroxide; a neutralization process of subjecting the post-leaching solution to neutralization and solid-liquid-separation to remove the impurities as a post-neutralization residue containing one or more of iron, silicon, aluminum, and chromium, thereby obtaining a post-neutralization solution; and an extraction process of subjecting the post-neutralization solution to solvent extraction to obType: ApplicationFiled: March 16, 2020Publication date: May 19, 2022Applicant: SUMITOMO METAL MINING CO., LTD.Inventors: Hideki Ohara, Shota Sanjo, Masatoshi Takano, Satoshi Asano, Hiroshi Kobayashi, Yusuke Senba, Hiroto Watanabe
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Publication number: 20220024776Abstract: Provided is a method for producing a lithium-containing solution that prevents the dissolution of the whole lithium manganese oxide while maintaining the efficiency of an elution step. The method for producing a lithium-containing solution comprises performing an adsorption step of contacting a lithium adsorbent obtained from lithium manganese oxide with a low lithium-containing liquid for adsorption to give post-adsorption lithium manganese oxide, an elution step of contacting the post-adsorption lithium manganese oxide with an acid solution to give a lithium-containing solution with residual manganese, and a manganese oxidation step of oxidating manganese to give a lithium-containing solution with a suppressed manganese concentration, performed in this order. The acid solution is a 0.5 mol/L or more and 4.0 mol/L or less hydrochloric acid solution.Type: ApplicationFiled: December 6, 2019Publication date: January 27, 2022Applicant: SUMITOMO METAL MINING CO., LTD.Inventors: Masatoshi TAKANO, Satoshi ASANO, Osamu IKEDA, Shin-ya MATSUMOTO, Yohei KUDO
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Publication number: 20210292927Abstract: A method for refining bismuth is provided, which comprises recovering bismuth from a solution obtained after recovery of noble metals from a copper electrolytic slime. The method comprises: 1) a neutralization step of adding alkali to an acid solution to adjust the pH to the range of 2.0 or more and 3.Type: ApplicationFiled: January 30, 2017Publication date: September 23, 2021Applicant: SUMITOMO METAL MINING CO., LTD.Inventors: Hiroshi TAKENOUCHI, Nobuyuki KAJI, Toshihiko NAGAKURA, Kenji TAKEDA, Satoshi ASANO
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Publication number: 20210039011Abstract: Provided is a solvent extraction method that allows selectively separating magnesium from an acidic aqueous solution of sulfuric acid. The solvent extraction method includes: bringing an acidic aqueous solution of sulfuric acid containing nickel, cobalt, and magnesium in contact with an organic solvent to extract the magnesium into the organic solvent; and using the organic solvent produced by diluting an extractant made of alkylphosphonic acid ester with a diluent. A concentration of the extractant is set to 40 volume % or more and 60 volume % or less and a pH of the acidic aqueous solution of sulfuric acid is set to 1.5 or more and 2.0 or less, or the concentration of the extractant is set to 20 volume % or more and 50 volume % or less and the pH of the acidic aqueous solution of sulfuric acid is set to 2.0 or more and 2.5 or less.Type: ApplicationFiled: November 21, 2018Publication date: February 11, 2021Applicant: SUMITOMO METAL MINING CO., LTD.Inventors: Hideki OHARA, Satoshi ASANO, Hiroshi KOBAYASHI, Masatoshi TAKANO, Shota SANJO
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Publication number: 20200391177Abstract: A method for producing lithium manganese oxide that is a precursor of a lithium adsorbent under atmospheric pressure is provided. The method for producing a precursor of a lithium adsorbent comprises tire following steps (1) to (3): (1) A 1st mixing step of mixing a manganese salt and alkali hydroxide, so as to obtain a 1st slurry containing manganese hydroxide; (2) a 2nd mixing step of adding lithium hydroxide to the 1st slurry and then mixing the mixture to obtain a 2nd slurry; and (3) an oxidation step of adding an oxidizing agent to the 2nd slurry, so as to obtain a precursor of a lithium adsorbent. The method for producing a precursor of a lithium adsorbent comprises these steps, so that a precursor of a lithium adsorbent can be produced under atmospheric pressure. Therefore, a precursor of a lithium adsorbent can be produced at a limited cost.Type: ApplicationFiled: April 17, 2019Publication date: December 17, 2020Applicants: SUMITOMO METAL MINING CO., LTD., THE UNIVERSITY OF KITAKYUSHUInventors: Masatoshi TAKANO, Shin-ya MATSUMOTO, Osamu IKEDA, Yohei KUDO, Satoshi ASANO, Kazuharu YOSHIZUKA, Syouhei NISHIHAMA
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Publication number: 20200277704Abstract: Provided is a treatment method whereby it becomes possible to recovery copper, nickel and cobalt, which are valuable metals, contained in a lithium ion battery waste and to separate copper, nickel and cobalt from one another effectively. A method for treating a lithium ion battery waste according to the present invention includes: an alloy production step S1 of introducing the lithium ion battery waste into a furnace and then melting the lithium ion battery waste by heating, thereby producing an alloy containing copper, nickel and cobalt; and an electrolytic purification step S2 of subjecting the alloy to such an electrolytic treatment that the alloy is charged as an anode into a sulfuric acid solution and then electricity is conducted between the anode and a cathode to electrodeposit copper contained in the alloy onto the cathode, thereby separating nickel and cobalt from each other.Type: ApplicationFiled: October 22, 2018Publication date: September 3, 2020Inventors: Hiroshi Takenouchi, Satoshi Asano, Toshirou Tan, Hiroshi Kobayashi, Kenji Takeda
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Publication number: 20200263276Abstract: A method for treating a lithium ion battery waste according to the present invention is a method for treating a lithium ion battery waste using a converter furnace in a copper smelting process, wherein, prior to a treatment for charging a copper mat produced in a flash smelter in a copper smelting process into a converter furnace and blowing oxygen into the converter furnace to produce crude copper, the lithium ion battery waste is introduced into the converter furnace or a ladle that is used for the charging of the copper mat into the converter furnace and then the lithium ion battery waste is burned with residual heat in the converter furnace or the ladle.Type: ApplicationFiled: October 22, 2018Publication date: August 20, 2020Inventors: Kenji Takeda, Satoshi Asano
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Publication number: 20200232066Abstract: Provided is a method for separating copper, nickel, and cobalt, the method being capable of efficiently and selectively separating copper, nickel, and cobalt from alloys containing copper, nickel, and cobalt, such as highly corrosive alloys containing copper, nickel, and cobalt obtained by dry-processing used lithium ion batteries. The alloy containing copper, nickel, and cobalt is brought into contact with nitric acid in the co-presence of a sulfiding agent to obtain a solid containing copper and a leachate containing nickel and cobalt.Type: ApplicationFiled: September 11, 2018Publication date: July 23, 2020Inventors: Tatsuya Higaki, Hiroshi Takenouchi, Hiroshi Kobayashi, Satoshi Asano
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Publication number: 20200216929Abstract: Provided is a method for separating copper from nickel and cobalt, which is capable of efficiently and selectively separating copper, and nickel and cobalt from an alloy containing copper, nickel and cobalt such as a highly anticorrosive alloy that is obtained by subjecting a waste lithium ion battery to a dry treatment and contains copper, nickel and cobalt. According to the present invention, an alloy containing copper, nickel and cobalt is brought into contact with an acid in the coexistence of a sulfurization agent, thereby obtaining a solid that contains copper and a leachate that contains nickel and cobalt.Type: ApplicationFiled: August 21, 2018Publication date: July 9, 2020Inventors: Tatsuya Higaki, Hiroshi Takenouchi, Hiroshi Kobayashi, Satoshi Asano
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Publication number: 20200216327Abstract: Provided is a method for separating copper from nickel and cobalt with which it is possible to selectively and efficiently separate copper, as well as nickel and cobalt, from an alloy including copper, nickel, and cobalt such as an alloy having high corrosion resistance that includes copper, nickel, and cobalt obtained by dry treatment of waste lithium ion cells. An alloy including copper, nickel, and cobalt is brought into contact with sulfuric acid in the joint presence of a sulfurizing agent, and a solid containing copper and a leachate containing nickel and cobalt are obtained.Type: ApplicationFiled: September 11, 2018Publication date: July 9, 2020Inventors: Tatsuya Higaki, Hiroshi Takenouchi, Hiroshi Kobayashi, Satoshi Asano