Abstract: Systems and methods are provided for conversion of polymers (such as plastic waste) to olefins. The systems and methods can include a recycle loop so that a portion of the pyrolysis effluent can be combined with solid plastic feedstock. The input flow to the pyrolysis reactor can correspond to a slurry of plastic particles in recycled effluent or a solution of plastic in recycled effluent.

Abstract: Systems and methods are provided for conversion of polymers (such as plastic waste) to olefins. The systems and methods can include an initial pyrolysis stage where a plastic feedstock is delivered to the initial pyrolysis stage by one or more melt extruders. The one or more melt extruders can be heated to maintain the plastic feedstock in a liquid state during delivery of the plastic feedstock to the initial pyrolysis stage. This can allow for delivery of the plastic feedstock into the pyrolysis process with a controlled distribution of plastic into the pyrolysis reactor.

Abstract: Systems and methods are provided for integration of a reactor for polyolefin pyrolysis with the effluent processing train for a steam cracker. The polyolefins can correspond to, for example, polyolefins in plastic waste. Integrating a process for polyolefin pyrolysis with a steam cracker processing train can allow a mixture of polymers to be converted to monomer units while reducing or minimizing costs and/or equipment footprint. This can allow for direct conversion of polyolefins to the light olefin monomers in high yield while significantly lowering capital and energy usage due to integration with a steam cracking process train. The integration can be enabled in part by selecting feeds with appropriate mixtures of various polymer types and/or by limiting the volume of the plastic waste pyrolysis product relative to the volume from the steam cracker(s) in the steam cracking process train.

Abstract: Processes and systems for upgrading a hydrocarbon feed. The process can include feeding a hydrocarbon feed, catalyst particles, and molecular hydrogen (H2) into a separation zone. The hydrocarbon feed and H2 can be contacted in the presence of the catalyst particles under hydrotreating conditions in the separation zone that can include contacting under a total pressure of less than 3,500 kilopascals-gauge. The H2 can be fed into the separation zone at a rate of no greater than 270 cubic meters of H2 per cubic meter of the hydrocarbon feed, where the volume of H2 and hydrocarbon feed are based on a temperature of 25 C and a pressure of 101 kilopascals-absolute. A vapor phase hydrocarbon stream and a liquid phase hydrocarbon stream can be obtained from the separation zone. At least a portion of the vapor phase hydrocarbon stream can be fed into a pyrolysis reaction zone to produce a pyrolysis effluent.

Abstract: Processes and systems for upgrading a hydrocarbon feed. The process can include feeding a hydrocarbon feed, catalyst particles, and molecular hydrogen (H2) into a separation zone. The hydrocarbon feed and H2 can be contacted in the presence of the catalyst particles under hydrotreating conditions in the separation zone that can include contacting under a total pressure of less than 3,500 kilopascals-gauge. The H2 can be fed into the separation zone at a rate of no greater than 270 cubic meters of H2 per cubic meter of the hydrocarbon feed, where the volume of H2 and hydrocarbon feed are based on a temperature of 25 C and a pressure of 101 kilopascals-absolute. A vapor phase hydrocarbon stream and a liquid phase hydrocarbon stream can be obtained from the separation zone. At least a portion of the vapor phase hydrocarbon stream can be fed into a pyrolysis reaction zone to produce a pyrolysis effluent.