Abstract: A seat assembly for a choke valve assembly includes a housing having an internal passage, in which the housing is formed from a non-superhard material. The seat assembly also includes a seat disposed within the internal passage of the housing. The seat is configured to engage a needle of the choke valve assembly while the choke valve assembly is in a closed state, and the seat is formed from a first superhard material. In addition, the seat assembly includes an annular insert disposed within the internal passage of the housing downstream from the seat. The annular insert is formed from a second superhard material, and a maximum cross-sectional area of the seat along a longitudinal axis of the seat assembly is greater than a maximum cross-sectional area of the annular insert along the longitudinal axis.

Abstract: A high-pressure pump comprising an elongated casing and a hollow interior formed along a central axis thereof. At least one partition may be axially fixed within the elongated casing such that it divides the hollow interior. First and second pressure differential devices may be disposed on opposite sides of the at least one partition and each have a rotary shaft extending there through. A first rotary shaft extending through the first pressure differential device may be axially fixed by the at least one partition and rotationally fixed to a second rotary shaft extending through the second pressure differential device. The high-pressure pump may be driven by a servomotor and used in a high-pressure press.

Abstract: A downhole drill pipe may comprise a transducer disposed therein, capable of converting energy from flowing fluid into electrical energy. A portion of a fluid flowing through the drill pipe may be diverted to the transducer. After passing the transducer, the diverted portion of the fluid may be discharged to an exterior of the drill pipe. To generate electrical energy while not obstructing the main fluid flow from passing through the drill pipe, the transducer may be disposed within a lateral sidewall of the drill pipe with an outlet for discharging fluid exposed on an exterior of the lateral sidewall.

Abstract: A turbine transducer, capable of passing fluid comprising significant solids therein while maintaining a substantially linear relationship between flow and rotation, may comprise an axial turbine only partially exposed to a fluid flow. Specifically, a turbine, comprising a plurality of blades extending radially from a hub, may rotate around a bearing axle positioned parallel to, but offset from, a central axis of a flow bore. Fluid may flow through the flow bore and past the turbine blades. The flow bore may be formed in a housing that holds the turbine in place.

Abstract: A rotary-mechanical device, capable of extracting energy from a fluid flow and converting it into rotational motion, may comprise a turbine rotor. This turbine rotor may have an exterior surface extending between two opposing sides. The exterior surface may be formed of a plurality of straight lines, each spanning from a first edge, bordering one of the sides, to a second edge, bordering the opposite side. Each of the straight lines may be disposed in an individual plane running perpendicular to a rotational axis of the turbine rotor, wherein the rotational axis is positioned equidistant between the two sides. A turbine rotor of this type may be formed from a unitary mass by degrading the mass with a wire that may be translated and rotated relative to the mass during degradation.

Abstract: A high-pressure pump comprising an elongated casing and a hollow interior formed along a central axis thereof. At least one partition may be axially fixed within the elongated casing such that it divides the hollow interior. First and second pressure differential devices may be disposed on opposite sides of the at least one partition and each have a rotary shaft extending there through. A first rotary shaft extending through the first pressure differential device may be axially fixed by the at least one partition and rotationally fixed to a second rotary shaft extending through the second pressure differential device. The high-pressure pump may be driven by a servomotor and used in a high-pressure press.

Abstract: A valve may comprise a plug receivable by a seat wherein both the plug and seat comprise superhard material. The valve may be designed and operated in such a way so as not to fracture the superhard material as the plug is received by the seat. Specifically, the valve may comprise a magnetic core translatable within at least one solenoid. Kinetic energy from the translating magnetic core may be transmitted to the plug when the magnetic core impacts an anvil causing the plug to move relative to the seat. The plug may be moved incrementally relative to the seat by a plurality of impacts of the magnetic core.

Abstract: A valve may use fluid pressure to provide bistability to the valve by creating two regions that experience different pressures on one surface of the valve. The two regions may change in size relative to each other as the surface approaches another surface thus changing the combined pressures experienced by the regions. A velocity of fluid flow may increase as it passes one of the regions thus reducing pressure to that region. Additionally, an eddy current may form adjacent another one of the regions thus reducing pressure to that region. Consequently, the valve may be urged open when open and urged closed when closed.

Abstract: Connections between drill pipe sections and drill bits used for boring into the earth may comprise two elements threadably attachable one to another. A first element may comprise a rotor rotatable with respect to a stator. A second element may thread to the stator. As it does so, the second element may rotationally fix itself to the rotor allowing for connecting elements on the second element and the rotor to align. These connecting elements may remain aligned while the second element and rotor rotate with respect to the stator. Such alignment may allow for a connection to be kept clean and free from contamination in otherwise wet and dirty environments.

Abstract: A submersible electrical machine includes a first magnetic package spaced axially from a second magnetic package, a first stator displaced axially from the first magnetic package by a first air gap, a second stator displaced axially from the second magnetic package by a second air gap. The electrical machine can be operated as a generator or as a motor. When operating as a generator, a turbine can rotate the magnetic packages relative to the stators in response to fluid flowing axially across the electrical machine.

Abstract: A downhole drill pipe may comprise a transducer disposed therein, capable of converting energy from flowing fluid into electrical energy. A portion of a fluid flowing through the drill pipe may be diverted to the transducer. After passing the transducer, the diverted portion of the fluid may be discharged to an exterior of the drill pipe. To generate electrical energy while not obstructing the main fluid flow from passing through the drill pipe, the transducer may be disposed within a lateral sidewall of the drill pipe with an outlet for discharging fluid exposed on an exterior of the lateral sidewall.

Abstract: A downhole sub having a first tubular housing with a first internal shoulder, a second tubular housing with a second internal shoulder, and a stabilizer assembly to be disposed between the first and second internal shoulders. The first and second tubular housings are configured to be threaded together, and the stabilizer assembly is configured to engage the first and second internal shoulders. A method of coupling tubular housings in a downhole sub in which a first tubular housing and a second tubular housing are threadably coupled, where the first tubular housing includes a first shoulder and the second tubular housing includes a second shoulder. A sleeve is interlocked with and inside the second tubular housing such that the sleeve is disposed between the first and second shoulders and includes a third shoulder, where the first shoulder is torqued against the third shoulder.

Abstract: In one aspect of the invention, a high impact resistant tool includes a superhard material bonded to a cemented metal carbide substrate at a non-planar interface. The superhard material has a substantially pointed geometry with a sharp apex having a radius of curvature of 0.050 to 0.125 inches. The superhard material also has a thickness of 0.100 to 0.500 inches thickness from the apex to a central region of the cemented metal carbide substrate.

Abstract: Downhole drilling often requires passing drilling fluid containing water mixed with mud through a downhole drill pipe. Such drill pipe may comprise cavities therein for working units such as motors, generators, solenoids and the like. It may be desirable to lubricate and cool such working units with water from the drilling fluid, however, mud particulate may damage such devices. The present invention comprises various embodiments of a dynamic seal assembly designed to allow fluid communication between a cavity and a fluid flow while blocking certain particulate matter within the fluid flow from entering the cavity. The fluid communication may occur through and the particulate matter may be blocked by a defined clearance between two complementary surfaces that are movable relative to each other.

Abstract: A downhole tool actuation system has a fluid path defined by a bore formed within a tubular body of a tool. A reciprocating sleeve is located within the bore and the sleeve has a segmented seat with a fluid by-pass. At least one seat segment is positioned by an outer diameter of the sleeve to complete the seat, and a relief is formed in a wall adjacent the outer diameter of the sleeve. When the seat is occupied by an obstruction, only a portion of the fluid path is obstructed and fluid impinging the obstruction causes the sleeve to move in the direction of flow until the at least one segment is relieved by the relief thereby releasing the obstruction.

Abstract: A downhole tool actuation system has a fluid path defined by a bore formed within a tubular body of a tool. A reciprocating sleeve is located within the bore and the sleeve has a segmented seat with a fluid by-pass. At least one seat segment is positioned by an outer diameter of the sleeve to complete the seat, and a relief is formed in a wall adjacent the outer diameter of the sleeve. When the seat is occupied by an obstruction, only a portion of the fluid path is obstructed and fluid impinging the obstruction causes the sleeve to move in the direction of flow until the at least one segment is relieved by the relief thereby releasing the obstruction.

Abstract: A high-pressure pump comprising an elongated casing and a hollow interior formed along a central axis thereof. At least one partition may be axially fixed within the elongated casing such that it divides the hollow interior. First and second pressure differential devices may be disposed on opposite sides of the at least one partition and each have a rotary shaft extending there through. A first rotary shaft extending through the first pressure differential device may be axially fixed by the at least one partition and rotationally fixed to a second rotary shaft extending through the second pressure differential device. The high-pressure pump may be driven by a servomotor and used in a high-pressure press.

Abstract: A downhole sub having a first tubular housing with a first internal shoulder, a second tubular housing with a second internal shoulder, and a stabilizer assembly to be disposed between the first and second internal shoulders. The first and second tubular housings are configured to be threaded together, and the stabilizer assembly is configured to engage the first and second internal shoulders. A method of coupling tubular housings in a downhole sub in which a first tubular housing and a second tubular housing are threadably coupled, where the first tubular housing includes a first shoulder and the second tubular housing includes a second shoulder. A sleeve is interlocked with and inside the second tubular housing such that the sleeve is disposed between the first and second shoulders and includes a third shoulder, where the first shoulder is torqued against the third shoulder.

Abstract: A submersible electrical machine includes a first magnetic package spaced axially from a second magnetic package, a first stator displaced axially from the first magnetic package by a first air gap, a second stator displaced axially from the second magnetic package by a second air gap. The electrical machine can be operated as a generator or as a motor. When operating as a generator, a turbine can rotate the magnetic packages relative to the stators in response to fluid flowing axially across the electrical machine.

Abstract: In one aspect of the present invention, a steering assembly for downhole directional drilling comprises an outer bit comprising a bore and an outer cutting area and in inner bit comprising an inner cutting area and connected to a shaft that is disposed within the bore. At least one biasing mechanism is disposed around the shaft. At least one fluid channel is disposed within the outer bit and redirects fluid to the at least one biasing mechanism causing the at least one biasing mechanism to push the shaft and alter an axis of the inner bit with respect to an axis of the outer bit.