Patents by Inventor Sean M. Stabler

Sean M. Stabler has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11111612
    Abstract: The invention relates to very high melt flow fluoropolymer compositions, having low melt viscosities. The fluoropolymers have low molecular weights of from 5 kDa to 200 kDa and melt viscosities of less than 2 kilopoise (kP) at 232° C. and 100 s?1. One use for the high melt flow fluoropolymers is in the formation of very small diameters fibers, useful for melt-blown non-woven materials. Fiber diameters of less than 9 microns, and preferably 500 to 2000 nm can be produced.
    Type: Grant
    Filed: May 19, 2015
    Date of Patent: September 7, 2021
    Assignee: Arkema Inc.
    Inventors: James T. Goldbach, James J. Henry, Sean M. Stabler, Jérôme Chauveau
  • Publication number: 20210101129
    Abstract: The present disclosure is directed to an immobilized media device and methods for making an immobilized media device. The present disclosure is also directed to methods for the separation of components of a media comprising filtering the media through an immobilized media device.
    Type: Application
    Filed: April 8, 2019
    Publication date: April 8, 2021
    Inventors: Roderick REBER, III, Sean M. STABLER, Denis Kato DE ALMEIDA, Azaz A. VAHORA, Florence MEHLMANN
  • Patent number: 10892490
    Abstract: The invention relates to a dry free-flowing composite of a sub-micron polymer binder particles and interactive materials, and articles formed therefrom. The polymer particles are formed from a dilute latex polymer and blended with interactive materials, then the blend is spray-dried, to form a dry blend in which less than 10% of all polymer particles are in an agglomerated form. The polymer is preferably a polyvinylidene fluoride, such as Kyblock® PVDF from Arkema. The dry blend will be used to form articles and coatings by many means, for example forming a three dimensional article by heat and pressure, it can be redispersed into an aqueous coating composition, or can be electro-coated onto a substrate.
    Type: Grant
    Filed: February 5, 2016
    Date of Patent: January 12, 2021
    Assignee: Arkema Inc
    Inventors: Sean M. Stabler, Ramin Amin-Sanayei
  • Patent number: 10625213
    Abstract: A production system for manufacturing composite porous solid articles is provided wherein the color of such articles is monitored to confirm that the articles, which are produced by heating and compressing mixtures of poly(vinylidene fluoride) binder powder (such as Kyblock® resin from Arkema) and activated carbon powder, are fully cured. Adjustments to the processing conditions are made when a region of the article appears blue (indicative of incomplete curing).
    Type: Grant
    Filed: April 12, 2016
    Date of Patent: April 21, 2020
    Assignee: ARKEMA INC.
    Inventors: Sean M. Stabler, Evan E. Koslow
  • Patent number: 10596547
    Abstract: The invention relates to a solid porous article containing sub-micron functional additive particles held together using discrete sub-micron polymer binder particles. The porous article preferably also contains a majority of primary active particles in the 1 to 300 micron range. The solid porous articles are used to separate, precipitate, and/or trap components of a fluid that passes through the porous article. The solid porous articles are used to separate and trap components of a fluid that passes through the porous article. Preferred binders are polyvinylidene fluoride resins, such as Kyblock® resins from Arkema Inc.
    Type: Grant
    Filed: April 18, 2016
    Date of Patent: March 24, 2020
    Assignee: Arkema Inc.
    Inventors: Sean M. Stabler, Evan E. Koslow
  • Publication number: 20200048805
    Abstract: The invention relates to a melt-processable fiber-bonding agent made of poly(vinylidene fluoride) (PVDF), such as KYNAR® PVDF from Arkema, as well as to fibrous materials bonded with the PVDF fiber-bonding agent. The PVDF fiber-bonding agent is a low-melt temperature, low melt viscosity PVDF polymer or copolymer with excellent chemical and oxidative resistance properties, and is suitable for bonding fibers in non-woven fabrics, especially for use in chemically-aggressive environments. The PVDF fiber-bonding agent composition allows it to be processed into fibers on conventional melt spinning equipment. The PVDF fiber-bonding agent is introduced into non-woven fabric in the form of a continuous fiber web or as a component of a mixed fiber formulation. When heated above its melting point, the lower melting point PVDF fiber-bonding agent of the invention bonds the fibers of the fiber framework at the fiber cross-over points.
    Type: Application
    Filed: November 16, 2016
    Publication date: February 13, 2020
    Inventors: James J. Henry, James T GOLDBACH, Sean M STABLER
  • Patent number: 10532340
    Abstract: The invention relates to the use of a high performance thermoplastic polymer binder material for immobilizing adsorptive materials, such as activated carbon, in gas storage devices. The use of these binders, especially polyamide binders, polytetrafluoroethylene binders, or polyvinylidene fluoride binders such as Kyblock® resin, provides for high sorbent packing density, low fouling solid structure that maximizes the volume of gas to the volume of the storage space.
    Type: Grant
    Filed: July 11, 2018
    Date of Patent: January 14, 2020
    Assignee: Arkema Inc.
    Inventors: Sean M. Stabler, Azaz A. Vahora, Denis Kato De Almeida, Florence Mehlmann, Ramin Amin-Sanayei
  • Patent number: 10434478
    Abstract: The invention relates to a porous separation article having a fluoropolymer, polyamide, PEEK, or PEKK binder interconnecting one or more types of interactive powdery materials or fibers. The interconnectivity is such that the binder connects the powdery materials or fibers in discrete spots rather than as a complete coating, allowing the materials or fibers to be in direct contact with, and interact with a fluid. The resulting article is a formed multicomponent, interconnected web, with porosity. The separation article is useful in water purification, as well as in the separation of dissolved or suspended materials in both aqueous and non-aqueous systems in industrial uses. The separation article can function at ambient temperature, as well as at elevated temperatures.
    Type: Grant
    Filed: December 11, 2017
    Date of Patent: October 8, 2019
    Assignee: Arkema Inc.
    Inventors: Sean M. Stabler, Thomas F. Roland, David A. Seiler, Ramin Amin-Sanayei, Walter P. Kosar
  • Publication number: 20190299190
    Abstract: The invention relates to the use of a high performance thermoplastic polymer binder material for immobilizing adsorptive materials, such as activated carbon, in gas storage devices. The use of these binders, especially polyamide binders, polytetrafluoroethylene binders, or polyvinylidene fluoride binders such as Kyblock® resin, provides for high sorbent packing density, low fouling solid structure that maximizes the volume of gas to the volume of the storage space.
    Type: Application
    Filed: June 18, 2019
    Publication date: October 3, 2019
    Inventors: Sean M. Stabler, Azaz A. Vahora, Denis Kato De Almeida, Florence Mehlmann, Ramin Amin-Sanayei
  • Patent number: 10155619
    Abstract: The invention relates to chemically resistant structures that float on top of a liquid to reduce the level of evaporation from the liquid. The liquid could be in a small container or vat, or in a larger pool, pond, or reservoir. The structure is preferably a foamed material of a polyamide or fluoropolymer, or may be a hollow or foamed structure having a polyamide or fluoropolymer outer layer. The structures covering the liquid may consist of a single structure or two or more discrete structures that partially or fully cover the surface of a liquid. The covering is especially useful where the fluid contains toxic, reactive or corrosive substances. One preferred structure is a polyvinylidene fluoride foam structure (such as a KYNAR from Arkema Inc) at about 0.1-36 inches in length/diameter.
    Type: Grant
    Filed: May 28, 2014
    Date of Patent: December 18, 2018
    Assignee: Arkema Inc.
    Inventors: Sean M. Stabler, Leo T. Hutton, David A. Seiler
  • Publication number: 20180318789
    Abstract: The invention relates to the use of a high performance thermoplastic polymer binder material for immobilizing adsorptive materials, such as activated carbon, in gas storage devices. The use of these binders, especially polyamide binders, polytetrafluoroethylene binders, or polyvinylidene fluoride binders such as Kyblock® resin, provides for high sorbent packing density, low fouling solid structure that maximizes the volume of gas to the volume of the storage space.
    Type: Application
    Filed: July 11, 2018
    Publication date: November 8, 2018
    Inventors: Sean M. STABLER, Azaz A. VAHORA, Denis KATO DE ALMEIDA, Florence MEHLMANN, Ramin AMIN-SANAYEI
  • Publication number: 20180297008
    Abstract: The invention relates to the use of a high performance thermoplastic polymer binder material for immobilizing adsorptive materials, such as activated carbon, in gas storage devices. The use of these binders, especially polyamide binders or polyvinylidene fluoride such as Kyblock™ resin, provides for high adsorbent packing density, low fouling solid structure that maximizes the volume of gas to the volume of the storage space.
    Type: Application
    Filed: August 18, 2016
    Publication date: October 18, 2018
    Inventors: Sean M. Stabler, Roderick REBER
  • Publication number: 20180104654
    Abstract: A production system for manufacturing composite porous solid articles is provided wherein the color of such articles is monitored to confirm that the articles, which are produced by heating and compressing mixtures of poly(vinylidene fluoride) binder powder (such as Kyblock® resin from Arkema) and activated carbon powder, are fully cured. Adjustments to the processing conditions are made when a region of the article appears blue (indicative of incomplete curing).
    Type: Application
    Filed: April 12, 2016
    Publication date: April 19, 2018
    Inventors: Sean M. STABLER, Evan E. KOSLOW
  • Publication number: 20180104670
    Abstract: The invention relates to a solid porous article containing sub-micron functional additive particles held together using discrete sub-micron polymer binder particles. The porous article preferably also contains a majority of primary active particles in the 1 to 300 micron range. The solid porous articles are used to separate, precipitate, and/or trap components of a fluid that passes through the porous article. The solid porous articles are used to separate and trap components of a fluid that passes through the porous article. Preferred binders are polyvinylidene fluoride resins, such as Kyblock® resins from Arkema Inc.
    Type: Application
    Filed: April 18, 2016
    Publication date: April 19, 2018
    Inventors: Sean M. STABLER, Evan E. KOSLOW
  • Publication number: 20180099250
    Abstract: The invention relates to a porous separation article having a fluoropolymer, polyamide, PEEK, or PEKK binder interconnecting one or more types of interactive powdery materials or fibers. The interconnectivity is such that the binder connects the powdery materials or fibers in discrete spots rather than as a complete coating, allowing the materials or fibers to be in direct contact with, and interact with a fluid. The resulting article is a formed multicomponent, interconnected web, with porosity. The separation article is useful in water purification, as well as in the separation of dissolved or suspended materials in both aqueous and non-aqueous systems in industrial uses. The separation article can function at ambient temperature, as well as at elevated temperatures.
    Type: Application
    Filed: December 11, 2017
    Publication date: April 12, 2018
    Inventors: Sean M. Stabler, Thomas F. Roland, David A. Seiler, Ramin Amin-Sanayei, Walter P. Kosar
  • Publication number: 20180047986
    Abstract: The invention relates to a dry free-flowing composite of a sub-micron polymer binder particles and interactive materials, and articles formed therefrom. The polymer particles are formed from a dilute latex polymer and blended with interactive materials, then the blend is spray-dried, to form a dry blend in which less than 10% of all polymer particles are in an agglomerated form. The polymer is preferably a polyvinylidene fluoride, such as Kyblock® PVDF from Arkema. The dry blend will be used to form articles and coatings by many means, for example forming a three dimensional article by heat and pressure, it can be redispersed into an aqueous coating composition, or can be electro-coated onto a substrate.
    Type: Application
    Filed: February 5, 2016
    Publication date: February 15, 2018
    Inventors: Sean M. Stabler, Ramin AMIN-SANAYEI
  • Patent number: 9839881
    Abstract: The invention relates to a porous separation article having a fluoropolymer or polyamide binder interconnecting one or more types of interactive powdery materials or fibers. The interconnectivity is such that the binder connects the powdery materials or fibers in discrete spots rather than as a complete coating, allowing the materials or fibers to be in direct contact with, and interact with a fluid. The resulting article is a formed multicomponent, interconnected web, with porosity. The separation article is useful in water purification, as well as in the separation of dissolved or suspended materials in both aqueous and non-aqueous systems in industrial uses. The separation article can function at ambient temperature, as well as at elevated temperatures.
    Type: Grant
    Filed: October 1, 2013
    Date of Patent: December 12, 2017
    Assignee: Arkema Inc.
    Inventors: Sean M. Stabler, Thomas F. Roland, David A. Seiler, Ramin Amin-Sanayei, Walter Kosar
  • Publication number: 20170088989
    Abstract: The invention relates to very high melt flow fluoropolymer compositions, having low melt viscosities. The fluoropolymers have low molecular weights of from 5 kDa to 200 kDa and melt viscosities of less than 2 kilopoise (kP) at 232° C. and 100 s?1. One use for the high melt flow fluoropolymers is in the formation of very small diameters fibers, useful for melt-blown non-woven materials. Fiber diameters of less than 9 microns, and preferably 500 to 2000 nm can be produced.
    Type: Application
    Filed: May 19, 2015
    Publication date: March 30, 2017
    Inventors: James T. GOLDBACH, James J. HENRY, Sean M. STABLER, Jérôme CHAUVEAU
  • Publication number: 20160101932
    Abstract: The invention relates to chemically resistant structures that float on top of a liquid to reduce the level of evaporation from the liquid. The liquid could be in a small container or vat, or in a larger pool, pond, or reservoir. The structure is preferably a foamed material of a polyamide or fluoropolymer, or may be a hollow or foamed structure having a polyamide or fluoropolymer outer layer. The structures covering the liquid may consist of a single structure or two or more discrete structures that partially or fully cover the surface of a liquid. The covering is especially useful where the fluid contains toxic, reactive or corrosive substances. One preferred structure is a polyvinylidene fluoride foam structure (such as a KYNAR from Arkema Inc) at about 0.1-36 inches in length/diameter.
    Type: Application
    Filed: May 28, 2014
    Publication date: April 14, 2016
    Inventors: Sean M. Stabler, Leo T. HUTTON, David A. SEILER
  • Publication number: 20150231576
    Abstract: The invention relates to a porous separation article having a fluoropolymer or polyamide binder interconnecting one or more types of interactive powdery materials or fibers. The interconnectivity is such that the binder connects the powdery materials or fibers in discrete spots rather than as a complete coating, allowing the materials or fibers to be in direct contact with, and interact with a fluid. The resulting article is a formed multicomponent, interconnected web, with porosity. The separation article is useful in water purification, as well as in the separation of dissolved or suspended materials in both aqueous and non-aqueous systems in industrial uses. The separation article can function at ambient temperature, as well as at elevated temperatures.
    Type: Application
    Filed: October 1, 2013
    Publication date: August 20, 2015
    Inventors: Sean M. Stabler, Thomas F. Roland, David A. Seiler, Ramin Amin-Sanayei, Walter Kosar