Patents by Inventor Sean Matthew Garner

Sean Matthew Garner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10312462
    Abstract: A flexible substrate are disclosed comprising an amorphous inorganic composition, wherein the substrate has a thickness of less than about 250 ?m and has at least one of: a) a brittleness ratio less than about 9.5 (?m)?1/2, or b) a fracture toughness of at least about 0.75 MPa·(m)1/2. Electronic devices comprising such flexible devices are also disclosed. Also disclosed is a method for making a flexible substrate comprising selecting an amorphous inorganic material capable of forming a substrate having a thickness of less than about 250 ?m and having at least one of: a) a brittleness ratio of less than about 9.5 (?m)?1/2, or b) a fracture toughness of at least about 0.75 MPa·(m)1/2; and then forming a substrate from the selected inorganic material.
    Type: Grant
    Filed: December 13, 2017
    Date of Patent: June 4, 2019
    Assignee: Corning Incorporated
    Inventors: Sean Matthew Garner, Gregory Scott Glaesemann, James Joseph Price
  • Patent number: 10276811
    Abstract: A flexible substrate are disclosed comprising an amorphous inorganic composition, wherein the substrate has a thickness of less than about 250 ?m and has at least one of: a) a brittleness ratio less than about 9.5 (?m)?1/2, or b) a fracture toughness of at least about 0.75 MPa·(m)1/2. Electronic devices comprising such flexible devices are also disclosed. Also disclosed is a method for making a flexible substrate comprising selecting an amorphous inorganic material capable of forming a substrate having a thickness of less than about 250 ?m and having at least one of: a) a brittleness ratio of less than about 9.5 (?m)?1/2, or b) a fracture toughness of at least about 0.75 MPa·(m)1/2; and then forming a substrate from the selected inorganic material.
    Type: Grant
    Filed: August 9, 2016
    Date of Patent: April 30, 2019
    Assignee: Corning Incorporated
    Inventors: Sean Matthew Garner, Gregory Scott Glaesemann, James Joseph Price
  • Patent number: 10273184
    Abstract: A method of performing ion exchange of a thin, flexible glass substrate having an average thickness equal to or less than about 0.3 mm to chemically strengthen the glass substrate is disclosed. The chemically strengthened glass substrate comprises a first compressive stress layer having a first depth of layer, and a second compressive stress layer having a second depth of layer, the first and second stress layers being separated by a layer of tensile stress. A laminated article comprising the chemically strengthened glass substrate is also described.
    Type: Grant
    Filed: October 13, 2014
    Date of Patent: April 30, 2019
    Assignee: Corning Incorporated
    Inventors: Sean Matthew Garner, Michael Lesley Sorensen
  • Patent number: 10183826
    Abstract: A glass ribbon coated with a flexible material, the flexible coating forming a flexible web portion that extends from an edge of the glass ribbon at least one millimeter. The flexible web portion can be used to facilitate handling of the glass ribbon in a manufacturing process, and may include registration markings, or perforations, that further facilitate precise positioning of the ribbon.
    Type: Grant
    Filed: November 15, 2016
    Date of Patent: January 22, 2019
    Assignee: Corning Incorporated
    Inventors: Sean Matthew Garner, Gary Edward Merz
  • Publication number: 20190010084
    Abstract: Systems and methods for batch processing glass substrate webs are disclosed. In one embodiment, a method of processing a glass substrate web includes applying a spacer layer to at least one of a first surface or a second surface of the glass substrate web, and rolling the spacer layer and the glass substrate web to form a spool. The spacer layer is configured such that a gap exists between the first surface and the second surface of the glass substrate web within the spool. The method further includes applying a fluid to the spool such that the fluid surrounds the spool and is disposed within the gap between the first surface and the second surface within the spool.
    Type: Application
    Filed: August 19, 2016
    Publication date: January 10, 2019
    Inventors: Sean Matthew Garner, Michael Lesley Sorensen
  • Publication number: 20180339505
    Abstract: A method of forming a flexible glass-polymer laminate structure includes heating a polymer layer to an elevated temperature of greater than 20° C. and below a working temperature of a flexible glass substrate adjacent the polymer layer. The flexible glass substrate has a thickness of no more than about 0.3 mm. The flexible glass substrate is shaped with the polymer layer at the elevated temperature. The polymer layer is cooled below the elevated temperature such that the flexible glass-polymer laminate structure maintains a non-planar formation.
    Type: Application
    Filed: August 1, 2018
    Publication date: November 29, 2018
    Inventor: Sean Matthew Garner
  • Publication number: 20180312421
    Abstract: Embodiments are related to scalable surface feature formation in a substrate and, more particularly, to systems and methods for forming displays using mechanically pressed patterns.
    Type: Application
    Filed: April 28, 2017
    Publication date: November 1, 2018
    Inventors: Sean Matthew Garner, Timothy James Kiczenski, William Edward Lock, Thomas Matthew Sonner
  • Patent number: 10065406
    Abstract: A method of forming a flexible glass-polymer laminate structure includes heating a polymer layer to an elevated temperature of greater than 20° C. and below a working temperature of a flexible glass substrate adjacent the polymer layer. The flexible glass substrate has a thickness of no more than about 0.3 mm. The flexible glass substrate is shaped with the polymer layer at the elevated temperature. The polymer layer is cooled below the elevated temperature such that the flexible glass-polymer laminate structure maintains a non-planar formation.
    Type: Grant
    Filed: February 24, 2014
    Date of Patent: September 4, 2018
    Assignee: CORNING INCORPORATED
    Inventor: Sean Matthew Garner
  • Publication number: 20180249579
    Abstract: Methods of continuous fabrication of features in flexible substrates are disclosed. In one embodiment, a method of fabricating features in a substrate web includes providing the substrate web arranged in a first spool on a first spool assembly, advancing the substrate web from the first spool and through a laser processing assembly comprising a laser, and creating a plurality of defects within the substrate web using the laser. The method further includes advancing the substrate web through an etching assembly and etching the substrate web at the etching assembly to remove glass material at the plurality of defects, thereby forming a plurality of features in the substrate web. The method further includes rolling the substrate web into a final spool.
    Type: Application
    Filed: August 19, 2016
    Publication date: August 30, 2018
    Inventors: Sean Matthew Garner, Samuel Odei Owusu, Garrett Andrew Piech, Scott Christopher Pollard
  • Patent number: 10062674
    Abstract: Embodiments are related to scalable surface structure (e.g., a well or other structure) formation in a substrate and, more particularly, to systems and methods for forming displays using a photo-machinable material layer.
    Type: Grant
    Filed: April 28, 2017
    Date of Patent: August 28, 2018
    Assignee: Corning Incorporated
    Inventors: Adam James Ellison, Sean Matthew Garner, Timothy James Kiczenski, Michelle Diane Pierson-Stull
  • Publication number: 20180166353
    Abstract: Glass substrate assemblies having low dielectric properties, electronic assemblies incorporating glass substrate assemblies, and methods of fabricating glass substrate assemblies are disclosed. In one embodiment, a substrate assembly includes a glass layer 110 having a first surface and a second surface, and a thickness of less than about 300 ?m. The substrate assembly further includes a dielectric layer 120 disposed on at least one of the first surface or the second surface of the glass layer. The dielectric layer has a dielectric constant value of less than about 3.0 in response to electromagnetic radiation having a frequency of 10 GHz. In some embodiments, the glass layer is made of annealed glass such that the glass layer has a dielectric constant value of less than about 5.0 and a dissipation factor value of less than about 0.003 in response to electromagnetic radiation having a frequency of 10 GHz.
    Type: Application
    Filed: August 19, 2016
    Publication date: June 14, 2018
    Inventors: Sean Matthew Garner, Jen-Chieh Lin, Michael Lesley Sorensen
  • Publication number: 20180102490
    Abstract: A flexible substrate are disclosed comprising an amorphous inorganic composition, wherein the substrate has a thickness of less than about 250 ?m and has at least one of: a) a brittleness ratio less than about 9.5 (?m)?1/2, or b) a fracture toughness of at least about 0.75 MPa.(m)1/2. Electronic devices comprising such flexible devices are also disclosed. Also disclosed is a method for making a flexible substrate comprising selecting an amorphous inorganic material capable of forming a substrate having a thickness of less than about 250 ?m and having at least one of: a) a brittleness ratio of less than about 9.5 (?m)?1/2, or b) a fracture toughness of at least about 0.75 MPa.(m)1/2; and then forming a substrate from the selected inorganic material.
    Type: Application
    Filed: December 13, 2017
    Publication date: April 12, 2018
    Inventors: Sean Matthew Garner, Gregory Scott Glaesemann, James Joseph Price
  • Publication number: 20180016188
    Abstract: A method for forming ion-exchanged regions in a glass article by contacting an ion source with at least one surface of the glass article, forming a first ion-exchanged region in the glass article by heating a first portion of the glass article with a laser, and forming a second ion-exchanged region in the glass article. Characteristics of the first ion-exchanged region may be different from characteristics of the second ion-exchanged region. A depth of the ion-exchanged region may be greater than 1 ?m. A glass article including a first ion-exchanged region, and a second ion-exchanged region having different characteristics from the first ion-exchanged region. The thickness of the glass article is less than or equal to about 0.5 mm.
    Type: Application
    Filed: September 28, 2017
    Publication date: January 18, 2018
    Inventors: Sean Matthew Garner, Ming-Jun Li, Xinghua Li
  • Patent number: 9847243
    Abstract: A process for making a device comprising a thin functional substrate comprising bonding the functional substrate to a carrier substrate, forming functional components on the functional subsrate, and debonding the functional substrate from the carrier substrate by applying ultrasonic wave to the bonding interface. The application of ultrasonic wave aids the debonding step by reducing the tensile stress the functional substrate may experience.
    Type: Grant
    Filed: August 27, 2009
    Date of Patent: December 19, 2017
    Assignee: Corning Incorporated
    Inventors: Alain Robert Emile Carre, Sean Matthew Garner, Jean Waku-Nsimba
  • Publication number: 20170349395
    Abstract: Glass web including a first glass-web portion (30), a second portion (40), and a splice joint (50) coupling the first glass-web portion to the second portion, wherein the slice joint includes a splice member (60) with at least one gas-permeable attachment portion. In further examples, methods of splicing a first glass-web portion to a second portion include the step of splicing the first glass-web portion to the second portion with a splice member, wherein the step of splicing includes attaching a gas-permeable attachment portion of the splice member to the first glass-web portion.
    Type: Application
    Filed: August 2, 2017
    Publication date: December 7, 2017
    Inventors: Sean Matthew Garner, Richard Jonathan Kohler, Sue Camille Lewis, Lynn Bernard Simpson, Lili Tian
  • Patent number: 9790121
    Abstract: Methods of fabricating a glass ribbon comprise the step of bending a glass ribbon in a cutting zone to provide a bent target segment with a bent orientation in the cutting zone. The methods further include the step of severing at least one of the edge portions from the central portion of the bent target segment within the cutting zone. Further methods are provided including the step of bending a glass ribbon in a bending zone downstream from a downward zone, wherein the glass ribbon includes an upwardly concave surface through the bending zone. The methods further include the step of severing at least one of the edge portions from the central portion of a target segment within the bending zone.
    Type: Grant
    Filed: July 13, 2011
    Date of Patent: October 17, 2017
    Assignee: Corning Incorporated
    Inventors: Anatoli Anatolyevich Abramov, James William Brown, Chester Hann Huei Chang, Sean Matthew Garner, Xinghua Li
  • Patent number: 9790128
    Abstract: A method for forming ion-exchanged regions in a glass article by contacting an ion source with at least one surface of the glass article, forming a first ion-exchanged region in the glass article by heating a first portion of the glass article with a laser, and forming a second ion-exchanged region in the glass article. Characteristics of the first ion-exchanged region may be different from characteristics of the second ion-exchanged region. A depth of the ion-exchanged region may be greater than 1 ?m. A glass article including a first ion-exchanged region, and a second ion-exchanged region having different characteristics from the first ion-exchanged region. The thickness of the glass article is less than or equal to about 0.5 mm.
    Type: Grant
    Filed: August 1, 2014
    Date of Patent: October 17, 2017
    Assignee: CORNING INCORPORATED
    Inventors: Sean Matthew Garner, Ming-Jun Li, Xinghua Li
  • Patent number: 9751720
    Abstract: Glass web including a first glass-web portion (30), a second portion (40), and a splice joint (50) coupling the first glass-web portion to the second portion, wherein the slice joint includes a splice member (60) with at least one gas-permeable attachment portion. In further examples, methods of splicing a first glass-web portion to a second portion include the step of splicing the first glass-web portion to the second portion with a splice member, wherein the step of splicing includes attaching a gas-permeable attachment portion of the splice member to the first glass-web portion.
    Type: Grant
    Filed: October 22, 2013
    Date of Patent: September 5, 2017
    Assignee: Corning Incorporated
    Inventors: Sean Matthew Garner, Richard Jonathon Kohler, Sue Camille Lewis, Lynn Bernard Simpson, Lili Tian
  • Publication number: 20170226007
    Abstract: A method of performing ion exchange of a thin, flexible glass substrate having an average thickness equal to or less than about 0.3 mm to chemically strengthen the glass substrate is disclosed. The chemically strengthened glass substrate comprises a first compressive stress layer having a first depth of layer, and a second compressive stress layer having a second depth of layer, the first and second stress layers being separated by a layer of tensile stress. A laminated article comprising the chemically strengthened glass substrate is also described.
    Type: Application
    Filed: April 26, 2017
    Publication date: August 10, 2017
    Inventors: Sean Matthew Garner, Michael Lesley Sorensen
  • Patent number: 9701461
    Abstract: Packages and methods of packaging a plurality of glass sheets provide a stack of glass sheets with an interleaf protective sheet positioned between each adjacent pair of glass sheets. An outer portion of each interleaf protective sheet is bent over a portion of the peripheral edge of one of a corresponding adjacent pair of glass sheets to discourage relative shifting of the glass sheets with respect to one another. The stack of glass sheets are sandwiched between pressure members of an outer housing such that the pressure members each apply a support pressure that is distributed over an outer surface of a corresponding one of the pair of outermost glass sheets of the stack of glass sheets.
    Type: Grant
    Filed: March 17, 2016
    Date of Patent: July 11, 2017
    Assignee: Corning Incorporated
    Inventors: Sean Matthew Garner, Jeffrey Allen Miller