Patents by Inventor SEAN R. MORRELL

SEAN R. MORRELL has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11177047
    Abstract: A method of forming one or more structures by additive manufacturing comprises introducing a first layer of a powder mixture comprising graphite and a fuel on a surface of a substrate. The first layer is at least partially compacted and then exposed to laser radiation to form a first layer of material comprising the fuel dispersed within a graphite matrix material. At least a second layer of the powder mixture is provided over the first layer of material and exposed to laser radiation to form inter-granular bonds between the second layer and the first layer. Related structures and methods of forming one or more structures are also disclosed.
    Type: Grant
    Filed: February 25, 2020
    Date of Patent: November 16, 2021
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Isabella J. van Rooyen, Sean R. Morrell
  • Publication number: 20200251233
    Abstract: A method of forming one or more structures by additive manufacturing comprises introducing a first layer of a powder mixture comprising graphite and a fuel on a surface of a substrate. The first layer is at least partially compacted and then exposed to laser radiation to form a first layer of material comprising the fuel dispersed within a graphite matrix material. At least a second layer of the powder mixture is provided over the first layer of material and exposed to laser radiation to form inter-granular bonds between the second layer and the first layer. Related structures and methods of forming one or more structures are also disclosed.
    Type: Application
    Filed: February 25, 2020
    Publication date: August 6, 2020
    Inventors: Isabella J. van Rooyen, Sean R. Morrell
  • Patent number: 10614923
    Abstract: A method of forming one or more structures by additive manufacturing comprises introducing a first layer of a powder mixture comprising graphite and a fuel on a surface of a substrate. The first layer is at least partially compacted and then exposed to laser radiation to form a first layer of material comprising the fuel dispersed within a graphite matrix material. At least a second layer of the powder mixture is provided over the first layer of material and exposed to laser radiation to form inter-granular bonds between the second layer and the first layer. Related structures and methods of forming one or more structures are also disclosed.
    Type: Grant
    Filed: July 18, 2017
    Date of Patent: April 7, 2020
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Isabella J. Van Rooyen, Sean R. Morrell
  • Publication number: 20180025797
    Abstract: A method of forming one or more structures by additive manufacturing comprises introducing a first layer of a powder mixture comprising graphite and a fuel on a surface of a substrate. The first layer is at least partially compacted and then exposed to laser radiation to form a first layer of material comprising the fuel dispersed within a graphite matrix material. At least a second layer of the powder mixture is provided over the first layer of material and exposed to laser radiation to form inter-granular bonds between the second layer and the first layer. Related structures and methods of forming one or more structures are also disclosed.
    Type: Application
    Filed: July 18, 2017
    Publication date: January 25, 2018
    Inventors: Isabella J. Van Rooyen, Sean R. Morrell
  • Publication number: 20160358679
    Abstract: A method of determining an amount of fissile material in a reactor includes sensing neutrons or photons emitted from the reactor before and after a change in a reactor operating parameter and determining a mass of fissile material responsive to a difference between the intensities of the radiation. A system for determining an amount of fissile material includes a radiation detector and a computing system. The radiation detector may be configured to detect neutrons or photons. The computing system may be configured for calculating mass of the fissile material based at least in part on a change in the power output from the reactor as a function of time. Some methods include collecting radiation emitted by a reactor, generating an electrical signal responsive to the collected radiation, and evaluating mass of the fissile material responsive to the magnitude and response of the electrical signal after a change in the reactor.
    Type: Application
    Filed: June 2, 2016
    Publication date: December 8, 2016
    Inventors: SEAN R. MORRELL, THOMAS V. HOLSCHUH, WADE R. MARCUM, DAVID L. CHICHESTER