Patents by Inventor Sean W. Ewart

Sean W. Ewart has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230287157
    Abstract: The present disclosure provides a process. In an embodiment, the process includes providing a multifunctional branching agent (MFBA). The MFBA has A) three or more carbon-carbon double bonds with the provisos (1) that the MFBA is not a polymer of butadiene, and (2) the MFBA does not contain an acrylate group or a methacrylate group. The MFBA has B) a total reactivity, R, greater than 3 and less than 40, (3<R<40) wherein R is determined with the following formula (I): wherein j=index of summation, p=the number of different types of carbon-carbon double bonds j in the molecule, nj=the number of each carbon-carbon double bond of type j in the molecule, and r1,j=the relative reactivity ratio (RRR) of ethylene to the carbon-carbon double bond j. The process includes reacting the MFBA with ethylene under polymerization conditions and forming an ethylene-based polymer composition composed of units of ethylene and units of the MFBA.
    Type: Application
    Filed: July 27, 2021
    Publication date: September 14, 2023
    Inventors: Ivan A. Konstantinov, Arkady L. Krasovskiy, Sean W. Ewart, Sarat Munjal, Michael W. Tilston
  • Publication number: 20230227388
    Abstract: The present disclosure provides a process. In an embodiment, the process includes providing a purge stream composed of octene isomers. The process includes subjecting the purge stream to hydroformylation conditions, and forming a reaction product composed of nonanals.
    Type: Application
    Filed: May 27, 2021
    Publication date: July 20, 2023
    Inventors: Michael A. Brammer, Sean W. Ewart, Wanglin Yu, Bruce D. Hook, Sally Demaio-Turner, Sung-Yu Ku, Yujun Liu, Jin Liu, Jianping Zeng
  • Publication number: 20230159844
    Abstract: The present disclosure provides a drag reducing agent. In an embodiment, the drag reducing agent includes a polymer and a liquid carrier. The polymer is composed of one or more C6-C14 ?-olefin monomers. The polymer includes a residual amount of zirconium. The polymer has an absolute weight average molecular weight (Mw(Abs)) greater than 1,300,000 g/mol and a (Mw(Abs)/Mn(Abs) from 1.3 to 3.0.
    Type: Application
    Filed: March 26, 2021
    Publication date: May 25, 2023
    Inventors: David Koenigs, Sean W. Ewart, Troy E. Knight, Pritish M. Kamat, Lixin Sun, Roger L. Kuhlman
  • Publication number: 20230127996
    Abstract: The present disclosure provides a process. In an embodiment, the process includes contacting, under polymerization conditions, one or more C6-C14 ?-olefin monomers with a bis-biphenylphenoxy catalyst. The process includes forming a polymer composed of one or more C6-C14 ?-olefin monomers, and having an absolute weight average molecular weight (Mw(abs)) greater than 1,300,000 g/mol and a Mw(abs)/Mn(abs) from 1.3 to 3.0.
    Type: Application
    Filed: March 26, 2021
    Publication date: April 27, 2023
    Inventors: David Koenigs, Sean W. Ewart, Troy E. Knight, Pritish M. Kamat, Lixin Sun, Roger L. Kuhlman
  • Publication number: 20230125141
    Abstract: The present disclosure provides a process. In an embodiment, the process includes providing a purge stream containing octene monomer. The process includes contacting, under polymerization conditions, the purge stream with a bis-biphenylphenoxy catalyst, and forming an octene polymer having an absolute weight average molecular weight (Mw(Abs)) greater than 1,300,000 g/mol and a Mw(Abs)/Mn(Abs) from 1.3 to 3.0.
    Type: Application
    Filed: March 26, 2021
    Publication date: April 27, 2023
    Inventors: David Koenigs, Sean W. Ewart, Troy E. Knight
  • Publication number: 20230121509
    Abstract: The present disclosure provides a process. In an embodiment, the process includes introducing an antifoulant into an ethylene feed of a reactor system. The reactor system includes the ethylene feed, a hyper-compressor, a preheater and a polymerization reactor. The ethylene feed is located upstream of the hyper-compressor. The antifoulant consists of an inhibitor, molecular oxygen, and optionally a solvent. As the ethylene feed is located upstream of the hyper-compressor, the process includes introducing the antifoulant into the ethylene feed upstream of the hyper-compressor. The process further includes adding a free radical initiator to the polymerization reactor. The process further includes polymerizing the ethylene in the polymerization reactor under high pressure free-radical polymerization conditions, and forming an ethylene-based polymer.
    Type: Application
    Filed: March 26, 2021
    Publication date: April 20, 2023
    Inventors: Sean W. Ewart, Sarat Munjal, Alexandra E. Frankel, Henk Hagen
  • Patent number: 11608390
    Abstract: Disclosed herein is a system for solution polymerization comprising a reactor system that is operative to receive a monomer and to react the monomer to form a polymer; a plurality of devolatilization vessels located downstream of the reactor system, where each devolatilization vessel operates at a lower pressure than the preceding devolatilization vessel; and a heat exchanger disposed between two devolatilization vessels and in fluid communication with them, where the heat exchanger has an inlet port temperature of 100° C. to 230° C., an outlet port temperature of 200° C. to 300° C., an inlet port pressure of 35 to 250 kgf/cm2 and an outlet port pressure of 20 to 200 kgf/cm2; and wherein the polymer solution remains in a single phase during its residence in the heat exchanger.
    Type: Grant
    Filed: May 30, 2019
    Date of Patent: March 21, 2023
    Assignee: DOW GLOBAL TECHNOLOGIES LLC
    Inventors: Maria Pollard, Robert D. Swindoll, Pradeep Jain, Alec Y. Wang, Jorge Rubalcaba, Shrikant Dhodapkar, Sean W. Ewart, Bradley K. Blanchard, George W. Haun, Jr., Michael J. Zogg, Jr.
  • Publication number: 20230056229
    Abstract: The present disclosure provides an ethylene-based polymer composition formed by high pressure (greater or equal to 100 MPa) free radical polymerization. The ethylene-based polymer composition includes ethylene monomer and a mixture of hydrocarbon-based molecules, each hydrocarbon-based molecule comprising three or more terminal alkene groups. The ethylene-based polymer has a melt index (MI) from 0.1 to 1.0 g/10 min.
    Type: Application
    Filed: November 11, 2020
    Publication date: February 23, 2023
    Inventors: Arkady L. Krasovskiy, Ivan A. Konstantinov, Sarat Munjal, Sean W. Ewart
  • Publication number: 20230047114
    Abstract: The present disclosure provides a composition. In an embodiment, the composition is an ethylene-based polymer composition formed by high pressure (greater or equal to 100 MPa) free radical polymerization. The composition includes ethylene monomer and a mixture of hydrocarbon-based molecules. Each hydrocarbon-based molecule includes three or more internal alkene groups.
    Type: Application
    Filed: November 11, 2020
    Publication date: February 16, 2023
    Inventors: Arkady L. Krasovskiy, Ivan A. Konstantinov, Sarat Munjal, Sean W. Ewart
  • Publication number: 20220411614
    Abstract: The present disclosure provides a composition. In an embodiment, the composition is an ethylene-based polymer composition formed by high pressure (greater or equal to 100 MPa) free radical polymerization. The ethylene-based polymer composition includes ethylene monomer and a mixture of hydroxyl-terminated polybutadiene molecules (PB-OH). Each PB-OH molecule includes internal alkene groups and terminal alkene groups. Each PB-OH molecule has more internal alkene groups than terminal alkene groups.
    Type: Application
    Filed: November 11, 2020
    Publication date: December 29, 2022
    Inventors: Arkady L. Krasovskiy, Ivan A. Konstantinov, Sarat Munjal, Sean W. Ewart
  • Publication number: 20220259341
    Abstract: The present disclosure provides an ethylene-based polymer. The ethylene-based polymer is formed from reacting, under polymerization conditions, ethylene monomer and bisallyl maleate (“BAIIM”). The present ethylene-based polymer with ethylene monomer and bisallyl maleate branching agent is interchangeably referred to as “BAIIM-PE.
    Type: Application
    Filed: July 27, 2020
    Publication date: August 18, 2022
    Inventors: Arkady L. Krasovskiy, Yifan Y. Dong, Alexandra E. Frankel, Ivan A. Konstantinov, Sarat Munjal, Sean W. Ewart, Rajesh P. Paradkar, Daniel W. Baugh
  • Publication number: 20220185745
    Abstract: A method for reducing fouling in an upgrading reactor that includes upgrading C2 to C4 hydrocarbons within the upgrading reactor in the presence of a fouling inhibitor having a particle size D50 of less than 100 ?m and forming linear alpha olefins and polymer during the upgrading, wherein the fouling inhibitor changes the morphology of the polymer.
    Type: Application
    Filed: July 7, 2020
    Publication date: June 16, 2022
    Inventors: David Koenigs, Sean W. Ewart
  • Patent number: 11236182
    Abstract: A solution polymerization process for producing ethylene-based polymer includes introducing ethylene monomer, hydrocarbon solvent, and Ziegler-Natta catalyst into an entrance of a solution polymerization reactor. An ethylene-based polymer is produced by solution polymerizing the ethylene monomer in hydrocarbon solvent. Subsequently, a catalyst deactivator is introduced into x the exit of the solution polymerization reactor, thereby producing hydrochloric acid byproduct. The catalyst deactivator includes long chain carboxylate and at least one cation selected from Groups 1, 2, and 12 of the IUPAC periodic table, with the exception of calcium. The catalyst deactivator reduces the effectiveness of the Ziegler-Natta catalyst and neutralizes the hydrochloric acid by forming a chloride salt other than calcium chloride.
    Type: Grant
    Filed: March 25, 2019
    Date of Patent: February 1, 2022
    Assignee: Dow Global Technologies LLC
    Inventors: Evelyn Auyeung, Sean W. Ewart, Daniela Ferrari, Thomas Davidian, Rony Vanspeybroeck
  • Publication number: 20220017666
    Abstract: The present disclosure provides a polymer composition. In an embodiment, an ethylene-based polymer composition is provided and is formed by high pressure (greater than or equal to 100 MPa), free-radical polymerization, by reacting: ethylene monomer and a mixture of hydrocarbon-based molecules, with each hydrocarbon-based molecule comprising three or more terminal alkene groups.
    Type: Application
    Filed: November 26, 2019
    Publication date: January 20, 2022
    Inventors: Hayley A. Brown, Carmelo Declet Perez, John O. Osby, Sean W. Ewart, Sarat Munjal, Christopher R. Eddy, Mehmet Demirors, Jonathan D. Mendenhall, Ivan A. Konstantinov, Arkady L. Krasovskiy
  • Patent number: 11078441
    Abstract: A process to prepare an ethylene-based polymer, said process comprising polymerizing a mixture comprising ethylene, at a pressure greater than, or equal to, 100 MPa, in the presence of at least one free-radical initiator; and in a reactor system comprising at least one reactor and at least one Hyper-compressor, and wherein at least one oil formulation, optionally comprising one or more lubrication agents, is added to the Hyper-compressor; and wherein at least one of the following steps takes place: A) thermally treating the one or more lubrication agents, in an oxygen-free atmosphere, to achieve a peroxide level ?10 ppm, based on the weight of the lubrication agent(s), and then adding said agent(s) to the oil formulation, prior to adding the oil formulation to the Hyper-compressor; or B) thermally treating the oil formulation, in an oxygen-free atmosphere, to achieve a peroxide level ?10 ppm, based on the weight of the oil formulation, prior to adding the oil formulation to the Hyper-compressor; C) a combinat
    Type: Grant
    Filed: September 19, 2017
    Date of Patent: August 3, 2021
    Assignee: Dow Global Technologies LLC
    Inventors: Sean W. Ewart, Sarat Munjal, Kefu Sun
  • Publication number: 20210214470
    Abstract: Disclosed herein is a system for solution polymerization comprising a reactor system that is operative to receive a monomer and to react the monomer to form a polymer; a plurality of devolatilization vessels located downstream of the reactor system, where each devolatilization vessel operates at a lower pressure than the preceding devolatilization vessel; and a heat exchanger disposed between two devolatilization vessels and in fluid communication with them, where the heat exchanger has an inlet port temperature of 100° C. to 230° C., an outlet port temperature of 200° C. to 300° C., an inlet port pressure of 35 to 250 kgf/cm2 and an outlet port pressure of 20 to 200 kgf/cm2; and wherein the polymer solution remains in a single phase during its residence in the heat exchanger.
    Type: Application
    Filed: May 30, 2019
    Publication date: July 15, 2021
    Inventors: Maria Pollard, Robert D. Swindoll, Pradeep Jain, Alec Y. Wang, Jorge Rubalcaba, Shrikant Dhodapkar, Sean W. Ewart, Bradley K. Blanchard, George W. Haun, Jr., Michael J. Zogg, Jr.
  • Publication number: 20210215432
    Abstract: Disclosed herein is an apparatus comprising a shell; the shell having an inlet port for introducing a polymer solution into the shell and an outlet port for removing the polymer solution from the shell; wherein the polymer solution comprises a polymer and a solvent that is operative to dissolve the polymer; a plurality of plates in the shell; where the plurality of plates is stacked one atop the other to define a central passage that is in fluid communication with the inlet port of the shell; where the plurality of plates further defines a plurality of conduits, each conduit extending radially outwards from the central passage, where the plurality of conduits is in fluid communication with the central passage; and where the apparatus is operated at a pressure and a temperature effective to maintain the polymer solution in a single phase during its travel through the apparatus.
    Type: Application
    Filed: May 30, 2019
    Publication date: July 15, 2021
    Inventors: Maria Pollard, Sean W. Ewart, Mark B. Davis, Bradley K. Blanchard
  • Publication number: 20210205729
    Abstract: Disclosed herein is a distributor comprising a first conduit; where the first conduit has an inlet port for charging a heating fluid into the distributor; a second conduit; where the first conduit lies inside the second conduit to define a first annular space therebetween; where the second conduit has an exit port for removing the heating fluid from the distributor; a plurality of plate stacks disposed around the second conduit to define a narrowing second annular space from top to bottom of the distributor; where each successive plate stack has smaller inner diameter than the plate stack located above it; where each plate stack comprises a plurality of plates; where the plurality of plates further define a plurality of conduits, each conduit having a varying width over its length and extending radially outwards from the central passage.
    Type: Application
    Filed: May 31, 2019
    Publication date: July 8, 2021
    Inventors: Bradley K. Blanchard, Maria Pollard, Sean W. Ewart
  • Publication number: 20210002393
    Abstract: A solution polymerization process for producing ethylene-based polymer includes introducing ethylene monomer, hydrocarbon solvent, and Ziegler-Natta catalyst into an entrance of a solution polymerization reactor. An ethylene-based polymer is produced by solution polymerizing the ethylene monomer in hydrocarbon solvent. Subsequently, a catalyst deactivator is introduced into the exit of the solution polymerization reactor, thereby producing hydrochloric acid byproduct. The catalyst deactivator includes long chain carboxylate and at least one cation selected from Groups 1, 2, and 12 of the IUPAC periodic table, with the exception of calcium. The catalyst deactivator reduces the effectiveness of the Ziegler-Natta catalyst and neutralizes the hydrochloric acid by forming a chloride salt other than calcium chloride.
    Type: Application
    Filed: March 25, 2019
    Publication date: January 7, 2021
    Applicant: Dow Global Technologies LLC
    Inventors: Evelyn Auyeung, Sean W. Ewart, Daniela Ferrari, Thomas Davidian, Rony Vanspeybroeck
  • Publication number: 20200277544
    Abstract: A process to prepare an ethylene-based polymer, said process comprising polymerizing a mixture comprising ethylene, at a pressure greater than, or equal to, 100 MPa, in the presence of at least one free-radical initiator; and in a reactor system comprising at least one reactor and at least one Hyper-compressor, and wherein at least one oil formulation, optionally comprising one or more lubrication agents, is added to the Hyper-compressor; and wherein at least one of the following steps takes place: A) thermally treating the one or more lubrication agents, in an oxygen-free atmosphere, to achieve a peroxide level?10 ppm, based on the weight of the lubrication agent(s), and then adding said agent(s) to the oil formulation, prior to adding the oil formulation to the Hyper-compressor; or B) thermally treating the oil formulation, in an oxygen-free atmosphere, to achieve a peroxide level?10 ppm, based on the weight of the oil formulation, prior to adding the oil formulation to the Hyper-compressor; C) a combinatio
    Type: Application
    Filed: September 19, 2017
    Publication date: September 3, 2020
    Applicant: Dow Global Technologies LLC
    Inventors: Sean W. Ewart, Sarat Munjal, Kefu Sun