Abstract: Wearable and implantable devices that are used to support human anatomy and are formed using additive manufacturing are provided. Systems and methods for performing additive manufacturing allow for the formulation of a mesh material that has localized stiffness and slack in regions to best serve the needs of the patient. For example, regions of the mesh material can be designed to rigidly support portions of human anatomy, such as injured tissue, while regions of the mesh material adjacent to the injured tissue can be designed to closely mimic movement of the relevant human anatomy. For example, the mesh material can be formed in a manner such that it does not fold in those regions, and therefore is not obtrusive. The present disclosure allows for control of toolpaths when printing fibers used to form the devices. Other devices, as well as systems and methods for creating the same, are also provided.

Abstract: Wearable and implantable devices that are used to support human anatomy and are formed using additive manufacturing are provided. Systems and methods for performing additive manufacturing allow for the formulation of a mesh material that has localized stiffness and slack in regions to best serve the needs of the patient. For example, regions of the mesh material can be designed to rigidly support portions of human anatomy, such as injured tissue, while regions of the mesh material adjacent to the injured tissue can be designed to closely mimic movement of the relevant human anatomy. For example, the mesh material can be formed in a manner such that it does not fold in those regions, and therefore is not obtrusive. The present disclosure allows for control of toolpaths when printing fibers used to form the devices. Other devices, as well as systems and methods for creating the same, are also provided.

Abstract: Methods, systems, and devices for extrusion-based three-dimensional printing are provided. The methods, systems, and devices allow for the printing materials such as fabrics, clothing, and wearable and/or implantable devices. A number of different enhancements are provided that allow for this improved form of three-dimensional printing, including: (1) printing using a polymer (e.g., cellulose acetate) dissolved in a solvent (e.g., acetone); (2) selectively bonding portions of a deposited filament onto one or more surfaces and/or one or more previously deposited filaments; (3) using particular toolpaths to create a fabric or similar material by creating a woven pattern; and (4) printing across multiple layers even when previous layers are not complete. Other aspects of the present disclosure, including other enhancements and various printer configurations, are also provided.

Abstract: Methods, systems, and devices for extrusion-based three-dimensional printing are provided. The methods, systems, and devices allow for the printing materials such as fabrics, clothing, and wearable and/or implantable devices. A number of different enhancements are provided that allow for this improved form of three-dimensional printing, including: (1) printing using a polymer (e.g., cellulose acetate) dissolved in a solvent (e.g., acetone); (2) selectively bonding portions of a deposited filament onto one or more surfaces and/or one or more previously deposited filaments; (3) using particular toolpaths to create a fabric or similar material by creating a woven pattern; and (4) printing across multiple layers even when previous layers are not complete. Other aspects of the present disclosure, including other enhancements and various printer configurations, are also provided.