Patents by Inventor Sei Hiraki
Sei Hiraki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8191611Abstract: An electromagnetic stirrer for stirring molten steel of the liquid core in a width-wise direction of the slab includes an iron core disposed with its length-wise axis along a width-wise direction of slab, and a plurality of exciting coils wound around the outer circumference of and about a length-wise axis of the iron core, wherein two-phase or three-phase alternating current is passed through the coils. The phases of the current in the exciting coils are distributed to impart a stirring flow to the molten that includes flow from the minor sides to the center of the slab or from one minor side to the other minor side with a reversing flow at predetermined time intervals.Type: GrantFiled: September 8, 2011Date of Patent: June 5, 2012Assignee: Sumitomo Metal Industries, Ltd.Inventors: Nobuhiro Okada, Sei Hiraki, Kouji Takatani, Akihiro Yamanaka, Hidetoshi Suwa
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Publication number: 20120012274Abstract: An electromagnetic stirrer for stirring molten steel of the liquid core in a width-wise direction of the slab includes an iron core disposed with its length-wise axis along a width-wise direction of slab, and a plurality of exciting coils wound around the outer circumference of and about a length-wise axis of the iron core, wherein two-phase or three-phase alternating current is passed through the coils. The phases of the current in the exciting coils are distributed to impart a stirring flow to the molten that includes flow from the minor sides to the center of the slab or from one minor side to the other minor side with a reversing flow at predetermined time intervals.Type: ApplicationFiled: September 8, 2011Publication date: January 19, 2012Applicant: Sumitomo Metal Industries, Ltd.Inventors: Nobuhiro OKADA, Sei Hiraki, Kouji Takatani, Akihiro Yamanaka, Hidetoshi Suwa
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Patent number: 8033319Abstract: Disclosed is a continuous casting in which an electromagnetic stirrer is installed upstream, in the casting direction, of the reduction rolling position of a slab, and in which a slab with a liquid core is reduced in thickness, wherein by imparting a collision flow forming-type stirring and a uni-directional alternating flow forming-type stirring, molten steel with concentrated segregation elements is stirred and diffused in a width-wise direction of slab, whereby a slab stabilized in center segregation qualities can be produced over long-time casting operation. Since the stirring flowing pattern is selectively imparted by means of the same electromagnetic stirrer, it is effective to decrease facility and equipment costs, improve maintainability, and extensively cope with various casting conditions.Type: GrantFiled: October 27, 2010Date of Patent: October 11, 2011Assignee: Sumitomo Metal Industries, Ltd.Inventors: Nobuhiro Okada, Sei Hiraki, Kouji Takatani, Akihiro Yamanaka, Hidetoshi Suwa
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Publication number: 20110036533Abstract: Disclosed is a continuous casting in which an electromagnetic stirrer is installed upstream, in the casting direction, of the reduction rolling position of a slab, and in which a slab with a liquid core is reduced in thickness, wherein by imparting a collision flow forming-type stirring and a uni-directional alternating flow forming-type stirring, molten steel with concentrated segregation elements is stirred and diffused in a width-wise direction of slab, whereby a slab stabilized in center segregation qualities can be produced over long-time casting operation. Since the stirring flowing pattern is selectively imparted by means of the same electromagnetic stirrer, it is effective to decrease facility and equipment costs, improve maintainability, and extensively cope with various casting conditions.Type: ApplicationFiled: October 27, 2010Publication date: February 17, 2011Applicant: SUMITOMO METAL INDUSTRIES, LTD.Inventors: Nobuhiro Okada, Sei Hiraki, Kouji Takatani, Akihiro Yamanaka, Hidetoshi Suwa
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Patent number: 7247211Abstract: A steel sheet with a thickness of at least 0.30 mm is made of an ultra-low carbon steel with a chemical composition including C: at most 0.010%, Si: at most 0.5%, Mn: at most 1.5%, P: at most 0.12%, S: at most 0.030%, Ti: at most 0.10%, Al: at most 0.08%, and N: at most 0.0080%. The total number of non-metallic inclusions observed under a microscope in sixty fields in a sample prepared in accordance with JIS G0555 is at most 20. During manufacture of the steel, the amount of FeO+MnO in slag in a ladle at the time of continuous casting is controlled to at most 15%, and the throughput at the time of casting is made at most 5 tons per minute. The steel sheet does not develop pin hole defects or press cracks caused by inclusions when used for applications such as motor housings or oil filter housings requiring severe press forming.Type: GrantFiled: January 16, 2004Date of Patent: July 24, 2007Assignee: Sumitomo Metal Industries, Ltd.Inventors: Syuji Nakai, Tatsuo Kanai, Yoshihiko Higuchi, Sei Hiraki
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Patent number: 7086450Abstract: A continuous casting method is demonstrated, in which a slab including a liquid core 11 is bulged and then reduced in its thickness with a reduction roll pair 7, in which case, the uppermost surface of the lower roll 7b in the reduction roll pair 7 is located at a higher level than the lower pass line 9 of the slab. With this method, the slab can be efficiently reduced in its thickness without any loss of reduction force and the generation of segregation can be suppressed at the center area of the slab in the thickness direction. A continuous casting apparatus according to the invention is suitable for carrying out the continuous casting method according to the invention. A slab produced by the method according to the invention has good quality, since the segregation at the center area can be improved over the entire width in which the liquid core 11 is included.Type: GrantFiled: April 2, 2003Date of Patent: August 8, 2006Assignee: Sumitomo Metal Industries, Ltd.Inventors: Sei Hiraki, Akihiro Yamanaka, Toshihiko Murakami, Seiji Kumakura
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Publication number: 20040163741Abstract: A steel sheet with a thickness of at least 0.30 mm is made of an ultra-low carbon steel with a chemical composition including C: at most 0.010%, Si: at most 0.5%, Mn: at most 1.5%, P: at most 0.12%, S: at most 0.030%, Ti: at most 0.10%, Al: at most 0.08%, and N: at most 0.0080%. The total number of non-metallic inclusions observed under a microscope in sixty fields in a sample prepared in accordance with JIS G0555 is at most 20. During manufacture of the steel, the amount of FeO+MnO in slag in a ladle at the time of continuous casting is controlled to at most 15%, and the throughput at the time of casting is made at most 5 tons per minute. The steel sheet does not develop pin hole defects or press cracks caused by inclusions when used for applications such as motor housings or oil filter housings requiring severe press forming.Type: ApplicationFiled: January 16, 2004Publication date: August 26, 2004Applicant: Sumitomo Metal Industries, Ltd.Inventors: Syuji Nakai, Tatsuo Kanai, Yoshihiko Higuchi, Sei Hiraki
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Patent number: 6726782Abstract: A steel sheet with a thickness of at least 0.30 mm is made of an ultra-low carbon steel with a chemical composition including C: at most 0.010 %, Si: at most 0.5 %, Mn: at most 1.5 %, P: at most 0.12 %, S: at most 0.030 %, Ti: at most 0.10 %, Al: at most 0.08 %, and N: at most 0.0080 %. The total number of non-metallic inclusions observed under a microscope in sixty fields in a sample prepared in accordance with JIS G0555 is at most 20. During manufacture of the steel, the amount of FeO+MnO in slag in a ladle at the time of continuous casting is controlled to at most 15 %, and the throughput at the time of casting is made at most 5 tons per minute. The steel sheet does not develop pin hole defects or press cracks caused by inclusions when used for applications such as motor housings or oil filter housings requiring severe press forming.Type: GrantFiled: November 21, 2001Date of Patent: April 27, 2004Assignee: Sumitomo Metal Industries, Ltd.Inventors: Syuji Nakai, Tatsuo Kanai, Yoshihiko Higuchi, Sei Hiraki
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Publication number: 20030213578Abstract: A continuous casting method is demonstrated, in which a slab including a liquid core 11 is bulged and then reduced in its thickness with a reduction roll pair 7, in which case, the uppermost surface of the lower roll 7b in the reduction roll pair 7 is located at a higher level than the lower pass line 9 of the slab. With this method, the slab can be efficiently reduced in its thickness without any loss of reduction force and the generation of segregation can be suppressed at the center area of the slab in the thickness direction.Type: ApplicationFiled: April 2, 2003Publication date: November 20, 2003Inventors: Sei Hiraki, Akihiro Yamanaka, Toshihiko Murakami, Seiji Kumakura
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Publication number: 20020096232Abstract: A steel sheet with a thickness of at least 0.30 mm is made of an ultra-low carbon steel with a chemical composition including C: at most 0.010%, Si: at most 0.5%, Mn: at most 1.5%, P: at most 0.12%, S: at most 0.030%, Ti: at most 0.10%, Al: at most 0.08%, and N: at most 0.0080%. The total number of non- metallic inclusions observed under a microscope in sixty fields in a sample prepared in accordance with JIS G0555 is at most 20. During manufacture of the steel, the amount of FeO+MnO in slag in a ladle at the time of continuous casting is controlled to at most 15%, and the throughput at the time of casting is made at most 5 tons per minute. The steel sheet does not develop pin hole defects or press cracks caused by inclusions when used for applications such as motor housings or oil filter housings requiring severe press forming.Type: ApplicationFiled: November 21, 2001Publication date: July 25, 2002Inventors: Syuji Nakai, Tatsuo Kanai, Yoshihiko Higuchi, Sei Hiraki
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Patent number: 5992711Abstract: An integrated submerged entry nozzle for thin slab continuous casting has a plate member 12 corresponding to the lower plate of a slide gate and a nozzle member 11 having a flat molten steel passage section in the part to be submerged into molten steel of at least the tip, the both 11. 12 being integrated together by the use of an organic adhesive. The plate member 12 and the nozzle member 11 are separately formed followed by baking or firing, the both 11, 12 are adhered together by the use of an organic adhesive, the adhesive is dried, the outside is covered with a shell, and refractory mortar is filled in the space. Thereafter, a refractory ring 28 is adhered in such a manner as to cover the inside of the adhesive joint part followed by drying.Type: GrantFiled: April 22, 1998Date of Patent: November 30, 1999Assignees: Toshiba Ceramics Co., Ltd., Sumitomo Metal Industries, Ltd.Inventors: Yoichiro Mochizuki, Tetsuro Fushimi, Etsuhiro Hasebe, Moriki Hashio, Toshihiko Murakami, Sei Hiraki
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Patent number: 5961874Abstract: In a flat casting nozzle 10 having a taper 13, the position of the terminal end 14 of the taper 13 formed on the long edge side and the position of the terminal end 17 of a taper 16 formed on the short edge side are mutually shifted.Type: GrantFiled: March 23, 1998Date of Patent: October 5, 1999Assignees: Toshiba Ceramics Co., Ltd., Sumitomo Metal Industries, Ltd.Inventors: Etsuhiro Hasebe, Tetsuro Fushimi, Tatsuya Shimoda, Yoichiro Mochizuki, Tadasu Takigawa, Toshihiko Murakami, Sei Hiraki
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Patent number: 5871040Abstract: In producing thin slabs by continuous casting, a method is developed in which internal defects are reduced to improve a production yield. Narrow sides of cast slabs are cooled in a controlled manner to produce cast slabs having a projection in a center of each of the narrow sides to a height of 5-10 mm above the level of the edge portions, and squeeze reduction with a reduction of 10-45% is carried out while an unsolidified portion of the narrow sides of the slab is within 50-80% of the thickness of the cast slab.Type: GrantFiled: February 21, 1997Date of Patent: February 16, 1999Assignee: Sumitomo Metal Industries, Ltd.Inventors: Sadamichi Kaseda, Kazuo Okamura, Sei Hiraki, Takashi Kanazawa, Seiji Kumakura, Akihiro Yamanaka
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Patent number: 4640336Abstract: A silicon aluminum oxynitride containing refractory for use in continuous casting is placed between a mold and a tundish and is formed by sintering an admixture of silicon nitride (Si.sub.3 N.sub.4), aluminum nitride (AlN), boron nitride(BN), and a mineral clay. The refractory further includes aluminum oxide(Al.sub.2 O.sub.3).Type: GrantFiled: September 24, 1985Date of Patent: February 3, 1987Assignees: Toshiba Ceramics Co., Ltd., Sumitomo Metal Industries, Ltd.Inventors: Kazumi Arakawa, Toshiyuki Hirao, Kenji Sugiura, Satoshi Kuroki, Sei Hiraki, Takao Suzuki, Ken Nakai