Patents by Inventor Seiji Okabe

Seiji Okabe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11984249
    Abstract: A grain-oriented electrical steel sheet for a wound transformer core. The steel sheet having a sheet thickness t, where t and an iron loss deterioration ratio obtained by subjecting the steel sheet under elliptic magnetization satisfy the following relations: (i) when t?0.20 mm, the iron loss deterioration ratio is 60% or less; (ii) when 0.20 mm<t<0.27 mm, the iron loss deterioration ratio is 55% or less; and (iii) when 0.27 mm?t, the iron loss deterioration ratio is 50% or less. The iron loss deterioration ratio is calculated from ((WA?WB)/WB)×100, where WA is iron loss under 50 Hz elliptic magnetization of 1.7 T in a rolling direction and 0.6 T in a direction orthogonal to the rolling direction, and WB is iron loss under 50 Hz alternating magnetization of 1.7 T in the rolling direction.
    Type: Grant
    Filed: January 31, 2019
    Date of Patent: May 14, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Hirotaka Inoue, Seiji Okabe, Takeshi Omura
  • Patent number: 11961647
    Abstract: Vibration of an iron core is reduced to reduce transformer noise. An iron core for a transformer comprises a plurality of grain-oriented electrical steel sheets stacked together, wherein at least one of the plurality of grain-oriented electrical steel sheets: (1) has a region in which closure domains are formed in a direction crossing a rolling direction and a region in which no closure domains are formed; (2) has an area ratio R0 of 0.10% to 3.0%, the area ratio R0 being defined as a ratio of S0 to S; and (3) has an area ratio R1a of 50% or more, the area ratio R1a being defined as a ratio of S1a to S1.
    Type: Grant
    Filed: March 29, 2019
    Date of Patent: April 16, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Omura, Hirotaka Inoue, Seiji Okabe
  • Patent number: 11961659
    Abstract: Vibration of an iron core is reduced to reduce transformer noise. An iron core for a transformer comprises a plurality of grain-oriented electrical steel sheets stacked together, wherein at least one of the plurality of grain-oriented electrical steel sheets: (1) has a region in which closure domains are formed in a direction crossing a rolling direction and a region in which no closure domains are formed; and (2) has an area ratio R of 0.10% to 30%, the area ratio R being an area ratio, to the whole grain-oriented electrical steel sheet, of a region in which a shrinkage amount at a maximum displacement point when excited in the rolling direction at a maximum magnetic flux density of 1.7 T and a frequency of 50 Hz is at least 2×10?7 less than a shrinkage amount in the region in which no closure domains are formed.
    Type: Grant
    Filed: March 29, 2019
    Date of Patent: April 16, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Omura, Hirotaka Inoue, Seiji Okabe
  • Patent number: 11767571
    Abstract: To reduce variations in iron loss among materials subjected to magnetic domain refining by electron beam irradiation and to stably obtain good iron loss properties, disclosed is a method of producing a grain-oriented electrical steel sheet including performing magnetic domain refining treatment by irradiating with an electron beam, in a pressure reduced area, a surface of a grain-oriented electrical steel sheet after subjection to final annealing, the method further including: before the irradiating with the electron beam, delivering the grain-oriented electrical steel sheet wound in a coil shape and heating the delivered grain-oriented electrical steel sheet to 50° C. or higher; and then cooling the grain-oriented electrical steel sheet such that the grain-oriented electrical steel sheet has a temperature of lower than 50° C. at the time of entering the pressure reduced area.
    Type: Grant
    Filed: March 8, 2017
    Date of Patent: September 26, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Omura, Hirotaka Inoue, Shigehiro Takajo, Seiji Okabe
  • Patent number: 11572602
    Abstract: Provided is a method for manufacturing a grain-oriented electrical steel sheet. The method comprises: hot rolling a slab to obtain a hot rolled sheet; subjecting the hot rolled sheet to hot band annealing as necessary; subjecting the hot rolled sheet to cold rolling; subjecting the cold rolled sheet to decarburization annealing; applying an annealing separator having MgO as a main component onto a surface of the decarburization annealed sheet and subjecting the decarburization annealed sheet to final annealing to form the forsterite film; and applying an insulating coating treatment liquid onto the final annealed sheet and subjecting the final annealed sheet to flattening annealing to form a tension-applying insulating coating. A difference in total tensions between one and opposite surfaces of the sheet is less than 0.5 MPa. A difference in tensions between the forsterite films in one and opposite surfaces of the sheet is 0.5 MPa or more.
    Type: Grant
    Filed: June 17, 2021
    Date of Patent: February 7, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Omura, Hirotaka Inoue, Seiji Okabe
  • Patent number: 11566302
    Abstract: Provided is a grain-oriented electrical steel sheet having better transformer iron loss property than conventional grain-oriented electrical steel sheets. A grain-oriented electrical steel sheet comprises: a steel substrate; a forsterite film on a surface of the steel substrate; and a Cr-depleted layer at a boundary between the steel substrate and the forsterite film, the Cr-depleted layer having a Cr concentration that is 0.70 times to 0.90 times a Cr concentration of the steel substrate.
    Type: Grant
    Filed: December 14, 2017
    Date of Patent: January 31, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Omura, Hirotaka Inoue, Kunihiro Senda, Seiji Okabe
  • Patent number: 11495378
    Abstract: A grain-oriented electrical steel sheet for a stacked transformer core. The steel sheet having a sheet thickness t, where t and an iron loss deterioration ratio obtained by subjecting the steel sheet under elliptic magnetization satisfy the following relations: (i) when t?0.20 mm, the iron loss deterioration ratio is 85% or less; (ii) when 0.20 mm<t<0.27 mm, the iron loss deterioration ratio is 80% or less; and (iii) when 0.27 mm?t, the iron loss deterioration ratio is 75% or less. The iron loss deterioration ratio is calculated from ((WA?WB)/WB)×100, where WA is iron loss under 50 Hz elliptic magnetization of 1.7 T in a rolling direction and 1.0 T in a direction orthogonal to the rolling direction, and WB is iron loss under 50 Hz alternating magnetization of 1.7 T in the rolling direction.
    Type: Grant
    Filed: January 31, 2019
    Date of Patent: November 8, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Hirotaka Inoue, Seiji Okabe, Takeshi Omura
  • Patent number: 11430599
    Abstract: Iron core vibration and transformer noise can be reduced by using, as a transformer iron core, an iron core formed by a stack of at least two types of grain-oriented electrical steel sheets that differ in magnetostriction by 2×10?7 or more when excited from 0 T to 1.7 T.
    Type: Grant
    Filed: March 29, 2018
    Date of Patent: August 30, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Seiji Okabe, Takeshi Omura, Hirotaka Inoue
  • Patent number: 11377706
    Abstract: This device scans a high-energy beam in a direction traversing a feed path of a grain-oriented electrical steel sheet having subjected to final annealing so as to irradiate a surface of the steel sheet being passed through with the high-energy beam to thereby perform magnetic domain refinement, the device including an irradiation mechanism for scanning the high-energy beam in a direction orthogonal to the feed direction of the steel sheet, in which the irradiation mechanism has a function of having the scanning direction of the high-energy beam oriented diagonally, relative to the orthogonal direction, toward the feed direction at an angle determined based on a sheet passing speed of the steel sheet on the feed path.
    Type: Grant
    Filed: June 15, 2020
    Date of Patent: July 5, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Seiji Okabe, Shigehiro Takajo, Yasushi Kitani
  • Patent number: 11255007
    Abstract: There is provided an amorphous alloy thin strip having a chemical composition represented by a chemical formula: FexBySiz (x: 78-83 at %, y: 8-15 at % and z: 6-13 at %) capable of stably attaining a low iron loss even when shaped into a wound core, wherein a generation density of air pockets on a face contacting with a cooling roll is not more than 8 per 1 mm2 and an arithmetic mean height Sa on portions other than the air pockets is not more than 0.3 ?m.
    Type: Grant
    Filed: February 7, 2017
    Date of Patent: February 22, 2022
    Assignee: JFE Steel Corporation
    Inventors: Seiji Okabe, Takeshi Imamura, Katsumi Yamada
  • Patent number: 11198916
    Abstract: Further lower iron loss can be achieved in a grain-oriented electrical steel sheet including: a predetermined film mainly composed of forsterite on a front and back surfaces thereof; and a plurality of grooves on the front surface thereof, in which the plurality of grooves have an average depth of 6% or more of a thickness of the steel sheet and are spaced a distance of 1 mm to 15 mm from respective adjacent grooves, the steel sheet has a specific magnetic permeability ?r15/50 of 35000 or more when subjected to alternating current magnetization at a frequency of 50 Hz and a maximum magnetic flux density of 1.5 T, and the steel sheet includes isolated parts having a presence frequency of 0.3/?m or less, the isolated parts being separated from a continuous part of the film in an interface between the steel sheet and the film in a cross section orthogonal to the rolling direction of the steel sheet.
    Type: Grant
    Filed: September 25, 2018
    Date of Patent: December 14, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Kunihiro Senda, Makoto Watanabe, Seiji Okabe, Souichiro Yoshizaki
  • Publication number: 20210310096
    Abstract: Provided is a method for manufacturing a grain-oriented electrical steel sheet. The method comprises: hot rolling a slab to obtain a hot rolled sheet; subjecting the hot rolled sheet to hot band annealing as necessary; subjecting the hot rolled sheet to cold rolling; subjecting the cold rolled sheet to decarburization annealing; applying an annealing separator having MgO as a main component onto a surface of the decarburization annealed sheet and subjecting the decarburization annealed sheet to final annealing to form the forsterite film; and applying an insulating coating treatment liquid onto the final annealed sheet and subjecting the final annealed sheet to flattening annealing to form a tension-applying insulating coating. A difference in total tensions between one and opposite surfaces of the sheet is less than 0.5 MPa. A difference in tensions between the forsterite films in one and opposite surfaces of the sheet is 0.5 MPa or more.
    Type: Application
    Filed: June 17, 2021
    Publication date: October 7, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi OMURA, Hirotaka INOUE, Seiji OKABE
  • Publication number: 20210207252
    Abstract: There is provided an amorphous alloy thin strip having a chemical composition represented by a chemical formula: FexBySiz (x: 78-83 at %, y: 8-15 at % and z: 6-13 at %) capable of stably attaining a low iron loss even when shaped into a wound core, wherein a generation density of air pockets on a face contacting with a cooling roll is not more than 8 per 1 mm2 and an arithmetic mean height Sa on portions other than the air pockets is not more than 0.3 ?m.
    Type: Application
    Filed: February 7, 2017
    Publication date: July 8, 2021
    Applicant: JFE Steel Corporation
    Inventors: Seiji Okabe, Takeshi Imamura, Katsumi Yamada
  • Publication number: 20210043358
    Abstract: A grain-oriented electrical steel sheet for a wound transformer core. The steel sheet having a sheet thickness t, where t and an iron loss deterioration ratio obtained by subjecting the steel sheet under elliptic magnetization satisfy the following relations: (i) when t?0.20 mm, the iron loss deterioration ratio is 60% or less; (ii) when 0.20 mm<t<0.27 mm, the iron loss deterioration ratio is 55% or less; and (iii) when 0.27 mm?t, the iron loss deterioration ratio is 50% or less. The iron loss deterioration ratio is calculated from ((WA?WB)/WB)×100, where WA is iron loss under 50 Hz elliptic magnetization of 1.7 T in a rolling direction and 0.6 T in a direction orthogonal to the rolling direction, and WB is iron loss under 50 Hz alternating magnetization of 1.7 T in the rolling direction.
    Type: Application
    Filed: January 31, 2019
    Publication date: February 11, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Hirotaka INOUE, Seiji OKABE, Takeshi OMURA
  • Publication number: 20210027939
    Abstract: Vibration of an iron core is reduced to reduce transformer noise. An iron core for a transformer comprises a plurality of grain-oriented electrical steel sheets stacked together, wherein at least one of the plurality of grain-oriented electrical steel sheets: (1) has a region in which closure domains are formed in a direction crossing a rolling direction and a region in which no closure domains are formed; and (2) has an area ratio R of 0.10% to 30%, the area ratio R being an area ratio, to the whole grain-oriented electrical steel sheet, of a region in which a shrinkage amount at a maximum displacement point when excited in the rolling direction at a maximum magnetic flux density of 1.7 T and a frequency of 50 Hz is at least 2×10?7 less than a shrinkage amount in the region in which no closure domains are formed.
    Type: Application
    Filed: March 29, 2019
    Publication date: January 28, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi OMURA, Hirotaka INOUE, Seiji OKABE
  • Publication number: 20210020349
    Abstract: Vibration of an iron core is reduced to reduce transformer noise. An iron core for a transformer comprises a plurality of grain-oriented electrical steel sheets stacked together, wherein at least one of the plurality of grain-oriented electrical steel sheets: (1) has a region in which closure domains are formed in a direction crossing a rolling direction and a region in which no closure domains are formed; (2) has an area ratio R0 of 0.10% to 3.0%, the area ratio R0 being defined as a ratio of S0 to S; and (3) has an area ratio R1a of 50% or more, the area ratio R1a being defined as a ratio of S1a to S1.
    Type: Application
    Filed: March 29, 2019
    Publication date: January 21, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi OMURA, Hirotaka INOUE, Seiji OKABE
  • Publication number: 20200373046
    Abstract: A grain-oriented electrical steel sheet for a stacked transformer core. The steel sheet having a sheet thickness t, where t and an iron loss deterioration ratio obtained by subjecting the steel sheet under elliptic magnetization satisfy the following relations: (i) when t 0.20 mm, the iron loss deterioration ratio is 85% or less; (ii) when 0.20 mm<t<0.27 mm, the iron loss deterioration ratio is 80% or less; and (iii) when 0.27 mm?t, the iron loss deterioration ratio is 75% or less. The iron loss deterioration ratio is calculated from ((WA?WB)/WB)×100, where WA is iron loss under 50 Hz elliptic magnetization of 1.7 T in a rolling direction and 1.0 T in a direction orthogonal to the rolling direction, and WB is iron loss under 50 Hz alternating magnetization of 1.7 T in the rolling direction.
    Type: Application
    Filed: January 31, 2019
    Publication date: November 26, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Hirotaka INOUE, Seiji OKABE, Takeshi OMURA
  • Publication number: 20200332380
    Abstract: This device scans a high-energy beam in a direction traversing a feed path of a grain-oriented electrical steel sheet having subjected to final annealing so as to irradiate a surface of the steel sheet being passed through with the high-energy beam to thereby perform magnetic domain refinement, the device including an irradiation mechanism for scanning the high-energy beam in a direction orthogonal to the feed direction of the steel sheet, in which the irradiation mechanism has a function of having the scanning direction of the high-energy beam oriented diagonally, relative to the orthogonal direction, toward the feed direction at an angle determined based on a sheet passing speed of the steel sheet on the feed path.
    Type: Application
    Filed: June 15, 2020
    Publication date: October 22, 2020
    Inventors: Seiji OKABE, Shigehiro TAKAJO, Yasushi KITANI
  • Publication number: 20200283863
    Abstract: Further lower iron loss can be achieved in a grain-oriented electrical steel sheet including: a predetermined film mainly composed of forsterite on a front and back surfaces thereof; and a plurality of grooves on the front surface thereof, in which the plurality of grooves have an average depth of 6% or more of a thickness of the steel sheet and are spaced a distance of 1 mm to 15 mm from respective adjacent grooves, the steel sheet has a specific magnetic permeability ?r15/50 of 35000 or more when subjected to alternating current magnetization at a frequency of 50 Hz and a maximum magnetic flux density of 1.5 T, and the steel sheet includes isolated parts having a presence frequency of 0.3/?m or less, the isolated parts being separated from a continuous part of the film in an interface between the steel sheet and the film in a cross section orthogonal to the rolling direction of the steel sheet.
    Type: Application
    Filed: September 25, 2018
    Publication date: September 10, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Kunihiro SENDA, Makoto WATANABE, Seiji OKABE, Souichiro YOSHIZAKI
  • Patent number: 10745773
    Abstract: This device scans a high-energy beam in a direction traversing a feed path of a grain-oriented electrical steel sheet having subjected to final annealing so as to irradiate a surface of the steel sheet being passed through with the high-energy beam to thereby perform magnetic domain refinement, the device including an irradiation mechanism for scanning the high-energy beam in a direction orthogonal to the feed direction of the steel sheet, in which the irradiation mechanism has a function of having the scanning direction of the high-energy beam oriented diagonally, relative to the orthogonal direction, toward the feed direction at an angle determined based on a sheet passing speed of the steel sheet on the feed path.
    Type: Grant
    Filed: December 25, 2012
    Date of Patent: August 18, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Seiji Okabe, Shigehiro Takajo, Yasushi Kitani