Patents by Inventor Serdar Ozbayraktar

Serdar Ozbayraktar has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220316525
    Abstract: A bearing assembly includes a roller bearing unit, an inner race and an outer race. The roller bearing unit is formed of polycrystalline super-hard material having a mean mass density of at most 4.5 g/cm3 and a volume-weighted arithmetic mean thermal conductivity of at least 100 W/m·K.
    Type: Application
    Filed: June 8, 2022
    Publication date: October 6, 2022
    Inventors: Neil Edward Seth CHARMAN, Mehmet Serdar OZBAYRAKTAR, Mark Gregory MUNDAY, Christopher John Howard WORT, Lifen DENG
  • Publication number: 20220056955
    Abstract: A bearing element for a bearing assembly has a body of polycrystalline diamond (PCD) material having a bearing contact surface, and a substrate bonded to the body of PCD material along an interface and having a free end surface. The substrate has a through-bore extending longitudinally therethrough, the body of PCD material having a portion extending through the through-bore in the substrate to at least the free end surface thereof, the substrate extending around the peripheral side edge of the portion of PCD material extending therethrough.
    Type: Application
    Filed: December 20, 2019
    Publication date: February 24, 2022
    Applicant: ELEMENT SIX (UK) LIMITED
    Inventors: VALENTINE KANYANTA, MEHMET SERDAR OZBAYRAKTAR, MAWEJA KASONDE
  • Patent number: 11220464
    Abstract: A composite material and a method of using the composite material. The composite material consists of at least 65 volume percent cubic boron nitride (cBN) grains dispersed in a binder matrix, the binder matrix comprising a plurality of microstructures bonded to the cBN grains and a plurality of intermediate regions between the cBN grains; the microstructures comprising nitride or boron compound of a metal; and the intermediate regions including a silicide phase containing the metal chemically bonded with silicon; in which the content of the silicide phase is 2 to 6 weight percent of the composite material, and in which the cBN grains have a mean size of 0.2 to 20 ?m.
    Type: Grant
    Filed: November 1, 2019
    Date of Patent: January 11, 2022
    Assignee: ELEMENT SIX ABRASIVES S.A.
    Inventors: Antionette Can, Anne Myriam Megne Motchelaho, Mehmet Serdar Ozbayraktar
  • Publication number: 20210372474
    Abstract: A bearing assembly includes a roller bearing unit, an inner race and an outer race. The roller bearing unit is formed of polycrystalline super-hard material having a mean mass density of at most 4.5 g/cm3 and a volume-weighted arithmetic mean thermal conductivity of at least 100 W/m·K.
    Type: Application
    Filed: November 14, 2018
    Publication date: December 2, 2021
    Inventors: Neil Edward Seth CHARMAN, Mehmet Serdar OZBAYRAKTAR, Mark Gregory MUNDAY, Christopher John Howard WORT, Lifen DENG
  • Patent number: 10737327
    Abstract: A superhard polycrystalline construction comprises a body of polycrystalline superhard material comprising a structure comprising superhard material, the structure having porosity greater than 20% by volume and up to around 80% by volume. A method of forming such a superhard polycrystalline construction comprises forming a skeleton structure of a first material having a plurality of voids, at least partially filling some or all of the voids with a second material to form a pre-sinter assembly, and treating the pre-sinter assembly to sinter together grains of superhard material to form a body of polycrystalline superhard material comprising a first region of superhard grains, and an interpenetrating second region; the second region being formed of the other of the first or second material that does not comprise the superhard grains; the superhard grains forming a sintered structure having a porosity greater than 20% by volume and up to around 80% by volume.
    Type: Grant
    Filed: December 19, 2016
    Date of Patent: August 11, 2020
    Assignee: Element Six (UK) Limited
    Inventors: Valentine Kanyanta, Miriam Miranda-Fernandez, Jonee Christine Paredes Zunega, Xiaoxue Zhang, Mehmet Serdar Ozbayraktar
  • Publication number: 20200062656
    Abstract: A composite material and a method of using the composite material. The composite material consists of at least 65 volume percent cubic boron nitride (cBN) grains dispersed in a binder matrix, the binder matrix comprising a plurality of microstructures bonded to the cBN grains and a plurality of intermediate regions between the cBN grains; the microstructures comprising nitride or boron compound of a metal; and the intermediate regions including a silicide phase containing the metal chemically bonded with silicon; in which the content of the silicide phase is 2 to 6 weight percent of the composite material, and in which the cBN grains have a mean size of 0.2 to 20 ?m.
    Type: Application
    Filed: November 1, 2019
    Publication date: February 27, 2020
    Inventors: Antionette CAN, Anne Myriam Megne MOTCHELAHO, Mehmet Serdar OZBAYRAKTAR
  • Patent number: 10472288
    Abstract: A composite material and a method of using the composite material. The composite material consists of at least 65 volume percent cubic boron nitride (cBN) grains dispersed in a binder matrix, the binder matrix comprising a plurality of microstructures bonded to the cBN grains and a plurality of intermediate regions between the cBN grains; the microstructures comprising nitride or boron compound of a metal; and the intermediate regions including a silicide phase containing the metal chemically bonded with silicon; in which the content of the silicide phase is 2 to 6 weight percent of the composite material, and in which the cBN grains have a mean size of 0.2 to 20 ?m.
    Type: Grant
    Filed: July 6, 2015
    Date of Patent: November 12, 2019
    Assignee: ELEMENT SIX ABRASIVES S.A.
    Inventors: Antionette Can, Anne Myriam Megne Motchelaho, Mehmet Serdar Ozbayraktar
  • Publication number: 20190337123
    Abstract: A superhard polycrystalline construction has a body of polycrystalline superhard material having a cutting face and a substrate bonded to the body of polycrystalline superhard material along an interface. The substrate has a substrate body and a first end surface forming the interface, the first end surface of the substrate having a projection extending from the body of the substrate into the body of superhard material towards the cutting face. The projection has an outer peripheral surface around which the body of polycrystalline superhard material extends. The body of polycrystalline superhard material has a thickness from the cutting face along the peripheral side edge to the interface with the substrate of at least around 4 mm and at least a portion of the projection has a thickness measured in a plane extending along the longitudinal axis of the construction of at least around 4 mm.
    Type: Application
    Filed: December 3, 2018
    Publication date: November 7, 2019
    Applicant: ELEMENT SIX ABRASIVES S.A.
    Inventors: MAWEJA KASONDE, VALENTINE KANYANTA, MEHMET SERDAR OZBAYRAKTAR
  • Publication number: 20190330118
    Abstract: A super hard polycrystalline construction comprises a body of polycrystalline super hard material comprising a first fraction of super hard grains and a second fraction of super hard grains, the first fraction having a greater average grain size than the super hard grains in the second fraction, the super hard grains in the first and second fraction having a peripheral surface. The super hard grains in the first fraction are bonded along at least a portion of the peripheral surface to at least a portion of a plurality of super hard grains in the second fraction, the super hard grains in the first fraction being spaced from adjacent grains in the first fraction by a distance of between around 50 to around 500 nm.
    Type: Application
    Filed: November 30, 2018
    Publication date: October 31, 2019
    Inventor: Mehmet Serdar OZBAYRAKTAR
  • Patent number: 10329848
    Abstract: A super hard polycrystalline construction comprises a body of polycrystalline super hard material, said body having an exposed working surface, a substrate attached to the body of polycrystalline super hard material along an interface and a plurality of apertures or channels. One or more of said apertures or channels extend(s) from the exposed working surface of the body into the substrate.
    Type: Grant
    Filed: July 1, 2015
    Date of Patent: June 25, 2019
    Assignee: ELEMENT SIX (UK) LIMITED
    Inventors: Maweja Kasonde, Mehmet Serdar Ozbayraktar, Valentine Kanyanta, Teresa Rodriguez Suarez
  • Publication number: 20190009339
    Abstract: A superhard polycrystalline construction comprises a body of polycrystalline superhard material comprising a structure comprising superhard material, the structure having porosity greater than 20% by volume and up to around 80% by volume. A method of forming such a superhard polycrystalline construction comprises forming a skeleton structure of a first material having a plurality of voids, at least partially filling some or all of the voids with a second material to form a pre-sinter assembly, and treating the pre-sinter assembly to sinter together grains of superhard material to form a body of polycrystalline superhard material comprising a first region of superhard grains, and an interpenetrating second region; the second region being formed of the other of the first or second material that does not comprise the superhard grains; the superhard grains forming a sintered structure having a porosity greater than 20% by volume and up to around 80% by volume.
    Type: Application
    Filed: December 19, 2016
    Publication date: January 10, 2019
    Applicant: ELEMENT SIX (UK) LIMITED
    Inventors: VALENTINE KANYANTA, MIRIAM MIRANDA-FERNANDEZ, JONEE CHRISTINE PAREDES ZUNEGA, XIAOXUE ZHANG, MEHMET SERDAR OZBAYRAKTAR
  • Publication number: 20180126516
    Abstract: A superhard polycrystalline construction comprises a body of polycrystalline superhard material comprising a first superhard phase having a first average grain size; and a second superhard phase having a second average grain size. The second superhard phase is located in one or more channels or apertures in the first superhard phase, the first superhard phase forming a skeleton in the body of superhard material. The second superhard phase is bonded to the first superhard phase by a non-superhard phase and the first superhard phase differs from the second superhard phase in average grain size and/or composition. There is also disclosed a method of making such a superhard polycrystalline construction.
    Type: Application
    Filed: December 18, 2017
    Publication date: May 10, 2018
    Inventors: Valentine Kanyanta, Maweja Kasonde, Mehmet Serdar Ozbayraktar
  • Publication number: 20170314335
    Abstract: A super hard polycrystalline construction comprises a body of polycrystalline super hard material, said body having an exposed working surface, a substrate attached to the body of polycrystalline super hard material along an interface and a plurality of apertures or channels. One or more of said apertures or channels extend(s) from the exposed working surface of the body into the substrate.
    Type: Application
    Filed: July 1, 2015
    Publication date: November 2, 2017
    Inventors: Maweja KASONDE, Mehmet Serdar OZBAYRAKTAR, Valentine KANYANTA, Teresa RODRIGUEZ SUAREZ
  • Patent number: 9771497
    Abstract: A method of forming a cutting element for an earth-boring tool. The method includes providing diamond particles on a supporting substrate, the volume of diamond particles comprising a plurality of diamond nanoparticles. A catalyst-containing layer is provided on exposed surfaces of the volume of diamond nanoparticles and the supporting substrate. The diamond particles are processed under high temperature and high pressure conditions to form a sintered nanoparticle-enhanced polycrystalline compact. A cutting element and an earth-boring tool including a cutting element are also disclosed.
    Type: Grant
    Filed: November 2, 2015
    Date of Patent: September 26, 2017
    Assignees: Baker Hughes, a GE company, LLC, Element Six Limited
    Inventors: Anthony A. DiGiovanni, Serdar Ozbayraktar, Kaveshini Naidoo
  • Publication number: 20170158564
    Abstract: A super hard polycrystalline construction comprises a body of polycrystalline super hard material comprising a first fraction of super hard grains and a second fraction of super hard grains, the first fraction having a greater average grain size than the super hard grains in the second fraction, the super hard grains in the first and second fraction having a peripheral surface. The super hard grains in the first fraction are bonded along at least a portion of the peripheral surface to at least a portion of a plurality of super hard grains in the second fraction, the super hard grains in the first fraction being spaced from adjacent grains in the first fraction by a distance of between around 50 to around 500 nm.
    Type: Application
    Filed: July 6, 2015
    Publication date: June 8, 2017
    Inventor: Mehmet Serdar OZBAYRAKTAR
  • Publication number: 20170158566
    Abstract: A composite material and a method of using the composite material. The composite material consists of at least 65 volume percent cubic boron nitride (cBN) grains dispersed in a binder matrix, the binder matrix comprising a plurality of microstructures bonded to the cBN grains and a plurality of intermediate regions between the cBN grains; the microstructures comprising nitride or boron compound of a metal; and the intermediate regions including a silicide phase containing the metal chemically bonded with silicon; in which the content of the silicide phase is 2 to 6 weight percent of the composite material, and in which the cBN grains have a mean size of 0.2 to 20 ?m.
    Type: Application
    Filed: July 6, 2015
    Publication date: June 8, 2017
    Inventors: Antionette CAN, Anne Myriam Megne MOTCHELAHO, Mehmet Serdar OZBAYRAKTAR
  • Publication number: 20160271757
    Abstract: A superhard polycrystalline construction comprises a body of polycrystalline superhard material comprising a first superhard phase having a first average grain size; and a second superhard phase having a second average grain size. The second superhard phase is located in one or more channels or apertures in the first superhard phase, the first superhard phase forming a skeleton in the body of superhard material. The second superhard phase is bonded to the first superhard phase by a non-superhard phase and the first superhard phase differs from the second superhard phase in average grain size and/or composition. There is also dis closed a method of making such a superhard polycrystalline construction.
    Type: Application
    Filed: March 31, 2014
    Publication date: September 22, 2016
    Inventors: Valentine Kanyanta, Maweja Kasonde, Mehmet Serdar Ozbayraktar
  • Publication number: 20160144483
    Abstract: A superhard polycrystalline construction (1) comprises a body (12) of polycrystalline superhard material having a cutting face (14) and a substrate (10) bonded to the body of polycrystalline superhard material along an interface (18). The substrate comprises a substrate body and a first end surface ( )20 forming the interface, the first end surface of the substrate comprising a projection extending from the body of the substrate into the body of superhard material towards the cutting face. The projection has an outer peripheral surface around which the body of polycrystalline superhard material extends. The body of polycrystalline superhard material has a thickness (h) from the cutting face along the peripheral side edge (13) to the interface with the substrate of at least around 4 mm and at least a portion of the projection has a thickness measured in a plane extending along the longitudinal axis of the construction of at least around 4 mm.
    Type: Application
    Filed: May 30, 2014
    Publication date: May 26, 2016
    Applicant: ELEMENT SIX ABRASIVES S.A.
    Inventors: MAWEJA KASONDE, VALENTINE KANYANTA, MEHMET SERDAR OZBAYRAKTAR
  • Publication number: 20160053549
    Abstract: A method of forming a cutting element for an earth-boring tool. The method includes providing diamond particles on a supporting substrate, the volume of diamond particles comprising a plurality of diamond nanoparticles. A catalyst-containing layer is provided on exposed surfaces of the volume of diamond nanoparticles and the supporting substrate. The diamond particles are processed under high temperature and high pressure conditions to form a sintered nanoparticle-enhanced polycrystalline compact. A cutting element and an earth-boring tool including a cutting element are also disclosed.
    Type: Application
    Filed: November 2, 2015
    Publication date: February 25, 2016
    Inventors: Anthony A. DiGiovanni, Serdar Ozbayraktar, Kaveshini Naidoo
  • Patent number: 9194189
    Abstract: A method of forming a cutting element for an earth-boring tool. The method includes providing diamond particles on a supporting substrate, the volume of diamond particles comprising a plurality of diamond nanoparticles. A catalyst-containing layer is provided on exposed surfaces of the volume of diamond nanoparticles and the supporting substrate. The diamond particles are processed under high temperature and high pressure conditions to form a sintered nanoparticle-enhanced polycrystalline compact. A cutting element and an earth-boring tool including a cutting element are also disclosed.
    Type: Grant
    Filed: September 12, 2012
    Date of Patent: November 24, 2015
    Assignee: Baker Hughes Incorporated
    Inventors: Anthony A. DiGiovanni, Serdar Ozbayraktar, Kaveshini Naidoo