Abstract: A system including startup, load, flow, and peak estimation modules. The startup module, during a startup period or in response to a startup of the engine, receives a temperature signal and generates a first condition signal. The load module determines a load on the engine and generates a second condition signal. The flow module, if the first condition signal indicates a temperature of the engine is less than a first predetermined temperature and if the second condition signal indicates the load is less than a predetermined threshold, operates a pump to circulate coolant during the startup period. The peak estimation module estimates a temperature of a hottest metal location on the engine. The flow module increases a speed of the pump if the temperature of the hottest metal location is greater than a second predetermined temperature or the load is greater than or equal to the predetermined threshold.

Abstract: A control system according to the principles of the present disclosure includes an estimated coolant flow module and at least one of a valve control module and a pump control module. The estimated coolant flow module estimates a rate of coolant flow through a cooling system for an engine based on a pressure of coolant in the cooling system and a speed of a coolant pump that circulates coolant through the cooling system. The valve control module controls the position of a coolant valve based on the estimated coolant flow rate. The pump control module controls the coolant pump speed based on the estimated coolant flow rate.

Abstract: A vapor purge system for an engine, includes a purge valve having a housing including an input port in communication with a purge canister and including an output port in communication with an intake system component defining a first bore portion receiving the output port with a first seal member disposed therebetween. The intake system component includes a second bore portion receiving a housing portion of the purge valve with a second seal member disposed therebetween. The first and second seal members are spaced such that when the housing is pulled away from the intake system component and the first seal member is out of engagement between the first bore and the output port, the second seal member can remain in engagement so that a diagnostic module can diagnose detachment of the purge valve from the intake system before any hydrocarbon vapor can be released into the atmosphere.

Abstract: A system according to the principles of the present disclosure includes an engine start module and an exhaust valve control module. The engine start module determines when an engine is started based on at least one of an input from an ignition system and the speed of the engine. The exhaust valve control module selectively fully closes an exhaust valve in an exhaust system of the engine when the engine is started to trap exhaust gas in the exhaust system.

Abstract: A method of detecting a crank signal error that includes incrementing a crank tooth counter in response to detecting a crank signal, comparing the crank tooth counter to an expected value when a cam signal is detected, and indicating a crank signal error if the crank tooth counter is not substantially equal to the expected value. This method is advantageous because a cam interval used to determine when to start and stop counting crank tooth pulses is automatically adjusted for variations in engine speed, while the prior art time based methods must adjust the time interval for variations in engine speed.

Abstract: A system and method for controlling fuel pressure in a fuel delivery system. The system includes a fuel pump and an inlet control valve. The inlet control valve is operated to a closed state by an electrical signal applied to the inlet control valve. The electrical signal includes a pull-in portion of the electrical signal that is applied to the inlet control valve having a pull-in time interval that is varied based on the fuel pressure. By varying the pull-in time interval to control fuel pressure, electrical energy consumed and acoustic noise generated by the fuel delivery system are reduced.

Abstract: A method of detecting a crank signal error that includes incrementing a crank tooth counter in response to detecting a crank signal, comparing the crank tooth counter to an expected value when a cam signal is detected, and indicating a crank signal error if the crank tooth counter is not substantially equal to the expected value. This method is advantageous because a cam interval used to determine when to start and stop counting crank tooth pulses is automatically adjusted for variations in engine speed, while the prior art time based methods must adjust the time interval for variations in engine speed.

Abstract: An electronic engine controller is configured to execute a process of adapting a base value of the volumetric efficiency of an engine through the addition of a correction value of the volumetric efficiency. The process includes comparing an estimated mass air flow value calculated using a speed-density equation, with an actual mass air flow value measured by a mass air flow (MAF) sensor. A percentage error of the estimated mass air flow value as compared to the actual mass air flow value is calculated. When the percentage error indicates that the air flow is at steady state, then the process updates the VE correction value, by integrating the percentage error. The new correction value, thus computed, is then stored in a cell of an array corresponding to the current engine operating condition. The process is configured to add the correction value to the corresponding base value to produce an updated value of the VE, valid for that operating condition.

Abstract: A camshaft phaser system includes an oil control spool valve having two opposing springs to center the spool at a rest position to lock the phaser rotor by blocking supply/vent to both the C1 and C2 chambers, obviating a conventional locking pin mechanism. A double-acting solenoid actuator moves the spool to first and second positions, supplying or venting C1 and C2, respectively. The rotor may be locked hydraulically at any position between full advance and full retard. A system for monitoring the rotational positions of the crankshaft and camshaft includes magnets disposed on opposite sides of the shaft axis. A magnetic sensing element senses the rotational direction of the magnetic field for each position of the shaft. An engine control module uses the position signal and an algorithm to lock the rotor at a desired position.

Abstract: A camshaft phaser system includes an oil control spool valve having two opposing springs to center the spool at a rest position to lock the phaser rotor by blocking supply/vent to both the C1 and C2 chambers, obviating a conventional locking pin mechanism. A double-acting solenoid actuator moves the spool to first and second positions, supplying or venting C1 and C2, respectively. The rotor may be locked hydraulically at any position between full advance and full retard. A system for monitoring the rotational positions of the crankshaft and camshaft includes magnets disposed on opposite sides of the shaft axis. A magnetic sensing element senses the rotational direction of the magnetic field for each position of the shaft. An engine control module uses the position signal and an algorithm to lock the rotor at a desired position.

Abstract: A diagnostic system for monitoring catalyst performance in an exhaust system comprises a plurality of treatment devices catalytically treating an exhaust gas stream, and a plurality of gas sensors for monitoring the catalyst performance of the treatment devices to determine when sulfur poisoning occurs. An on-board diagnostic system receives signals from the gas sensors, and, based upon response time differentials between sensors, determines whether the treatment devices are experiencing sulfur poisoning.

Abstract: A diagnostic system for monitoring catalyst performance in an exhaust system comprises a plurality of treatment devices catalytically treating an exhaust gas stream, and a plurality of gas sensors for monitoring the catalyst performance of the treatment devices to determine when sulfur poisoning occurs. An on-board diagnostic system receives signals from the gas sensors, and, based upon response time differentials between sensors, determines whether the treatment devices are experiencing sulfur poisoning.

Abstract: A diagnostic system for monitoring catalyst performance in an exhaust system comprises a plurality of treatment devices catalytically treating an exhaust gas stream, and a plurality of gas sensors for monitoring the catalyst performance of the treatment devices to determine when sulfur poisoning occurs. An on-board diagnostic system receives signals from the gas sensors, and, based upon response time differentials between sensors, determines whether the treatment devices are experiencing sulfur poisoning.

Abstract: A control method for a direct injection gasoline engine operable in stratified or homogenous combustion modes and having a fuel vapor purge system estimates the hydrocarbon concentration of purge vapor during open loop fuel control in the stratified combustion mode, and controls the fuel injection quantity and the combustion mode based on the estimated concentration. The hydrocarbon concentration of the purge vapor is estimated during open-loop fuel control by measuring the air/fuel ratio error during steady state operation with no fuel vapor purging, and using such air/fuel ratio error to normalize the air/fuel error observed during steady state operation with purge control. The fuel injection quantity is compensated for the estimated purge vapor concentration, and engine combustion mode is determined in part based on a comparison of the estimated concentration with a calibrated threshold.

Abstract: A control method for a direct injection gasoline engine operable in stratified or homogenous combustion modes and having a fuel vapor purge system estimates the hydrocarbon concentration of purge vapor during open loop fuel control in the stratified combustion mode, and controls the fuel injection quantity and the combustion mode based on the estimated concentration. The hydrocarbon concentration of the purge vapor is estimated during open-loop fuel control by measuring the air/fuel ratio error during steady state operation with no fuel vapor purging, and using the measured steady state air/fuel ratio error to normalize the air/fuel error observed during steady state operation with purge control. The fuel injection quantity is compensated for the estimated purge vapor concentration, and engine combustion mode is determined in part based on a comparison of the estimated concentration with a calibrated threshold.

Abstract: A diagnostic system for monitoring catalyst performance in an exhaust system comprises a plurality of treatment devices catalytically treating an exhaust gas stream, and a plurality of gas sensors for monitoring the catalyst performance of the treatment devices to determine when sulfur poisoning occurs. An on-board diagnostic system receives signals from the gas sensors, and, based upon response time differentials between sensors, determines whether the treatment devices are experiencing sulfur poisoning.