Abstract: A compressor bearing cooling inlet plate has a mount plate, and a boss extending forwardly from the mount plate. The boss includes a plurality of grooves extending axially into the boss to define flow passages for cooling air from an outer peripheral surface of the cooling inlet plate to an inner bore. The grooves extend for a width between side walls, at angles that are not directly radially inwardly toward a center axis of the cooling plate. There is a plurality of widths across the plurality of grooves. A compressor bearing assembly, a motor driven compressor for use in a nitrogen generation system, and a method of installing a compressor bearing cooling inlet plate are all also disclosed and claimed.

Abstract: A terminal assembly comprises a terminal box including a divider extending in a front-to-rear direction of the terminal box and dividing the terminal box into a first chamber and a second chamber, the first chamber being larger than the second chamber and a terminal block mounted in the first chamber configured to have a plurality of contacts mounted onto the terminal block.

Abstract: An air cycle machine includes a shaft formed from end sections attached to a center section. The center section includes a first diameter that is supported on bearings within the air cycle machine and a second diameter that forms a part of an interface with a corresponding end section. The second diameter is less than the first diameter and extends an axial distance from an end of the center section and provides for the weld beam to be directed normal to the interface location such that weld quality and manufacturing efficiencies are improved.

Abstract: A fan housing for a ram air fan includes an outer portion to connect the fan housing to ram air fan components; a tubular portion; a plurality of struts connecting the outer portion and the tubular portion; and a central disc portion inside of the tubular portion. The central disc portion comprises six cooling slots around an outer circumference.

Abstract: A ram air fan inlet housing for containing a ram air fan rotor. The inlet housing includes a flanged surface and an interior surface. The flanged surface is perpendicular to an axis of the inlet housing and defines a flange plane at an axial end of the inlet housing. The interior surface is symmetric about the axis of the inlet housing and includes a flange section, a transition section, an outlet section, a rotor section, and an inlet section.

Abstract: A fan inlet diffuser housing system includes an air cycle machine, a housing coupled to the air cycle machine, an inlet fan disposed on the air cycle machine and configured to pass inlet air into the fan inlet diffuser housing, a center tube disposed in the housing, a diffuser cone disposed around the center tube, an inboard strut supporting the inner tube within the diffuser cone, and an outboard strut supporting the inner tube within the diffuser cone, the outboard strut being integral with the diffuser cone, wherein the inboard strut is coupled to the inner tube with a first plurality of mechanical fasteners, and the outboard strut is coupled to the inner tube with a second plurality of mechanical fasteners.

Abstract: An air cycle machine includes turbine and compressor housings respectively having a turbine and a compressor. An insulator seal plate is fastened between the turbine and compressor housings. The insulator seal plate includes a bore. A seal has an outer diameter that engages the bore. The seal also includes an inner diameter provided between lateral sides defining a first width. The inner diameter provides a seal and configured to engage a rotating surface. The outer diameter to the inner diameter provides a first ratio of 1.30-1.31. The inner diameter to the first width provides a second ratio of 1.59-1.61. A rotor shaft is disposed in the seal and includes knife edges extending from the rotor shaft to the seal land. The rotor shaft supports the turbine and the compressor.

Abstract: An example seal shaft includes a cylindrical body establishing a bore that extends axially between a first end portion of the body and a second end portion of the body. Apertures are also established in the body. The apertures extend radially between an outer surface of the body and the bore. The seal shaft further includes a first group knife edge seals and a second group of knife edge seals. The first group of knife edge seals have a diameter, and a ratio of the diameter to the total cross-sectional area of the apertures is between 58.79 and 78.77.

Abstract: A fan shield for an air cycle machine includes a fan shield body in the general shape of a frustum of a cone having curved sides. The curved sides define a radius of curvature and a center point of curvature that corresponds to the radius of curvature. The center point of curvature is an axial distance from a large end of the fan shield body and a radial distance from the central axis such that a ratio of the radial distance to the axial distance is between 1.160 and 1.360. A bearing housing includes a body that defines a cylindrical portion and an annular flange at one end. The annular flange includes a first attachment opening, a second attachment opening and a third attachment opening that are non-uniformly circumferentially spaced around the flange.

Abstract: An air cycle machine has a housing which holds a compressor section, and a turbine section having an expansion area, and a fan section disposed outside of the housing. A shaft, which attaches to and is coaxial with the compressor section, the turbine section and the fan section, is supported by an air journal bearing and an air thrust bearing. The shaft has a hollow core for porting cooling air from the air journal bearing and the air thrust bearing, and a tube that extends into said expansion area and communicates cooling air from the turbine expansion area to the thrust bearing.

Abstract: A turbine shroud for an air cycle machine includes a wall inner surface which at least partially defines a turbine flowpath, the wall inner surface defined by set of points in Table T-1 scaled by a desired factor.

Abstract: A compressor bearing cooling inlet plate has a mount plate, and a boss extending forwardly from the mount plate. The boss includes a plurality of grooves extending axially into the boss to define flow passages for cooling air from an outer peripheral surface of the cooling inlet plate to an inner bore. The grooves extend for a width between side walls, at angles that are not directly radially inwardly toward a center axis of the cooling plate. There is a plurality of widths across the plurality of grooves. A compressor bearing assembly, a motor driven compressor for use in a nitrogen generation system, and a method of installing a compressor bearing cooling inlet plate are all also disclosed and claimed.

Abstract: An air cycle machine includes a shaft formed from end sections attached to a center section. The center section includes a first diameter that is supported on bearings within the air cycle machine and a second diameter that forms a part of an interface with a corresponding end section. The second diameter is less than the first diameter and extends an axial distance from an end of the center section and provides for the weld beam to be directed normal to the interface location such that weld quality and manufacturing efficiencies are improved.