Patents by Inventor Shahid Shaikh
Shahid Shaikh has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9157730Abstract: A method of processing a substrate according to a PECVD process is described. Temperature profile of the substrate is adjusted to change deposition rate profile across the substrate. Plasma density profile is adjusted to change deposition rate profile across the substrate. Chamber surfaces exposed to the plasma are heated to improve plasma density uniformity and reduce formation of low quality deposits on chamber surfaces. In situ metrology may be used to monitor progress of a deposition process and trigger control actions involving substrate temperature profile, plasma density profile, pressure, temperature, and flow of reactants.Type: GrantFiled: October 17, 2013Date of Patent: October 13, 2015Assignee: APPLIED MATERIALS, INC.Inventors: Nagarajan Rajagopalan, Xinhai Han, Michael Tsiang, Masaki Ogata, Zhijun Jiang, Juan Carlos Rocha-Alvarez, Thomas Nowak, Jianhua Zhou, Ramprakash Sankarakrishnan, Ganesh Balasubramanian, Amit Kumar Bansal, Jeongmin Lee, Todd Egan, Edward Budiarto, Dmitriy Panasyuk, Terrance Y. Lee, Jian J. Chen, Mohamad A. Ayoub, Heung Lak Park, Patrick Reilly, Shahid Shaikh, Bok Hoen Kim, Sergey Starik
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Publication number: 20150226540Abstract: Apparatus and method of processing a substrate according to a PECVD process is described. Temperature profile of the substrate is adjusted to change deposition rate profile across the substrate. Plasma density profile is adjusted to change deposition rate profile across the substrate. Chamber surfaces exposed to the plasma are heated to improve plasma density uniformity and reduce formation of low quality deposits on chamber surfaces. In situ metrology may be used to monitor progress of a deposition process and trigger control actions involving substrate temperature profile, plasma density profile, pressure, temperature, and flow of reactants.Type: ApplicationFiled: October 23, 2013Publication date: August 13, 2015Applicant: Applied Materials, Inc.Inventors: Nagarajan Rajagopalan, Xinhai Han, Michael Tsiang, Masaki Ogata, Zhijun Jiang, Juan Carlos Rocha-Alvarez, Thomas Nowak, Jianhua Zhou, Ramprakash Sankarakrishnan, Ganesh Balasubramanian, Amit Kumar Bansal, Jeongmin Lee, Todd Egan, Edward Budiarto, Dmitriy Panasyuk, Terrance Y. Lee, Jian J. Chen, Mohamad A. Ayoub, Heung Lak Park, Patrick Reilly, Shahid Shaikh, Bok Hoen Kim, Sergey Starik
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Patent number: 8778813Abstract: An apparatus for plasma processing a substrate is provided. The apparatus comprises a processing chamber, a substrate support disposed in the processing chamber, a shield member disposed in the processing chamber below the substrate support, and a lid assembly coupled to the processing chamber. The lid assembly comprises a conductive gas distributor coupled to a power source, and an electrode separated from the conductive gas distributor and the chamber body by electrical insulators. The electrode is also coupled to a source of electric power. The substrate support is formed with a stiffness that permits very little departure from parallelism. The shield member thermally shields a substrate transfer opening in the lower portion of the chamber body. A pumping plenum is located below the substrate support processing position, and is spaced apart therefrom.Type: GrantFiled: May 6, 2011Date of Patent: July 15, 2014Assignee: Applied Materials, Inc.Inventors: Ramprakash Sankarakrishnan, Ganesh Balasubramanian, Juan Carlos Rocha-Alvarez, Dale R. Du Bois, Mark Fodor, Jianhua Zhou, Amit Bansal, Mohamad A. Ayoub, Shahid Shaikh, Patrick Reilly, Deenesh Padhi, Thomas Nowak
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Publication number: 20140118751Abstract: A method of processing a substrate according to a PECVD process is described. Temperature profile of the substrate is adjusted to change deposition rate profile across the substrate. Plasma density profile is adjusted to change deposition rate profile across the substrate. Chamber surfaces exposed to the plasma are heated to improve plasma density uniformity and reduce formation of low quality deposits on chamber surfaces. In situ metrology may be used to monitor progress of a deposition process and trigger control actions involving substrate temperature profile, plasma density profile, pressure, temperature, and flow of reactants.Type: ApplicationFiled: October 17, 2013Publication date: May 1, 2014Inventors: Nagarajan RAJAGOPALAN, Xinhai HAN, Michael TSIANG, Masaki OGATA, Zhijun JIANG, Juan Carlos ROCHA-ALVAREZ, Thomas NOWAK, Jianhua ZHOU, Ramprakash SANKARAKRISHNAN, Amit Kumar BANSAL, Jeongmin LEE, Todd EGAN, Edward BUDIARTO, Dmitriy PANASYUK, Terrance Y. LEE, Jian J. CHEN, Mohamad A. AYOUB, Heung Lak PARK, Patrick REILLY, Shahid SHAIKH, Bok Hoen KIM, Sergey STARIK, Ganesh BALASUBRAMANIAN
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Patent number: 8679987Abstract: Embodiments described herein relate to a method for processing a substrate. In one embodiment, the method includes introducing a gas mixture comprising a hydrocarbon source and a diluent gas into a deposition chamber located within a processing system, generating a plasma from the gas mixture in the deposition chamber at a temperature between about 200° C. and about 700° C. to form a low-hydrogen content amorphous carbon layer on the substrate, transferring the substrate into a curing chamber located within the processing system without breaking vacuum, and exposing the substrate to UV radiation within the curing chamber at a curing temperature above about 200° C.Type: GrantFiled: May 10, 2012Date of Patent: March 25, 2014Assignee: Applied Materials, Inc.Inventors: Patrick Reilly, Shahid Shaikh, Tersem Summan, Deenesh Padhi, Sanjeev Baluja, Juan Carlos Rocha-Alvarez, Thomas Nowak, Bok Hoen Kim, Derek R. Witty
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Publication number: 20130302996Abstract: Embodiments described herein relate to a method for processing a substrate. In one embodiment, the method includes introducing a gas mixture comprising a hydrocarbon source and a diluent gas into a deposition chamber located within a processing system, generating a plasma from the gas mixture in the deposition chamber at a temperature between about 200° C. and about 700° C. to form a low-hydrogen content amorphous carbon layer on the substrate, transferring the substrate into a curing chamber located within the processing system without breaking vacuum, and exposing the substrate to UV radiation within the curing chamber at a curing temperature above about 200° C.Type: ApplicationFiled: May 10, 2012Publication date: November 14, 2013Applicant: Applied Materials, Inc.Inventors: Patrick REILLY, Shahid SHAIKH, Tersem SUMMAN, Deenesh PADHI, Sanjeev BALUJA, Juan Carlos ROCHA-ALVAREZ, Thomas NOWAK, Bok Hoen KIM, Derek R. WITTY
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Patent number: 8551443Abstract: A catalyst for oxidative dehydrogenation of organic compounds is provided by forming a solution of catalyst precursor components comprised of Fe+3 and Zn+2 cations and at least one other modifier element cation in water to form an aqueous solution of the catalyst precursor components. The modifier element cation has a standard reduction potential of from greater than about ?2.87 E° (V) to less than about ?0.036 E° (V) with a valence of +2. A base is separately and simultaneously added to the aqueous solution in amounts to maintain the pH of the aqueous solution at a pH of from about 8.5 to about 9.5 as the catalyst precursor components. The catalyst precursor components are allowed to react and precipitate out of solution as a precipitate. The resulting precipitate is calcined to form a modified zinc ferrite catalyst compound.Type: GrantFiled: September 2, 2010Date of Patent: October 8, 2013Assignee: Saudi Basic Industries CorporationInventors: Aghaddin Mamedov, Shahid Shaikh, Clark Rea, Xiankuan Zhang
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Patent number: 8481448Abstract: The invention is a heteropoly acid compound catalyst composition, a method of making the catalyst composition and a process for the oxidation of saturated and/or unsaturated aldehydes to unsaturated carboxylic acids using the catalyst composition. The catalyst composition is a heteropoly acid compound containing molybdenum, vanadium, phosphorus, cesium, bismuth, copper and antimony. Thermal stability is achieved with higher cesium content (up to less than 3.0) but antimony, copper and bismuth must be present to maintain good activity. The catalyst is made by dissolving compounds of the components of each of the heteropoly acid compounds in a solution, precipitating the heteropoly acid compounds, obtaining a catalyst precursor and calcining the catalyst precursor to form a heteropoly acid compound catalyst. Unsaturated aldehydes, such as methacrolein, may be oxidized in the presence of the heteropoly acid compound catalyst to produce an unsaturated carboxylic acid, such as methacrylic acid.Type: GrantFiled: July 19, 2010Date of Patent: July 9, 2013Assignee: Saudi Basic Industries CorporationInventors: Wugeng Liang, David Sullivan, James W. Kauffman, Clark Rea, Joe Linzer, Shahid Shaikh
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Publication number: 20130161629Abstract: Methods are provided for depositing a stack of film layers for use in vertical gates for 3D memory devices, by depositing a sacrificial nitride film layer at a sacrificial film deposition temperature greater than about 550° C.; depositing an oxide film layer over the nitride film layer, at an oxide deposition temperature of about 600° C. or greater; repeating the above steps to deposit a film stack having alternating layers of the sacrificial films and the oxide films; forming a plurality of holes in the film stack; and depositing polysilicon in the plurality of holes in the film stack at a polysilicon process temperature of about 700° C. or greater, wherein the sacrificial film layers and the oxide film layers experience near zero shrinkage during the polysilicon deposition. Flash drive memory devices may also be made by these methods.Type: ApplicationFiled: December 27, 2011Publication date: June 27, 2013Applicant: APPLIED MATERIALS, INC.Inventors: XINHAI HAN, NAGARAJAN RAJAGOPALAN, GUANGCHI XUAN, JIANHUA ZHOU, JIGANG LI, SHAHID SHAIKH, PATRICK REILLY, THOMAS NOWAK, JUAN CARLOS ROCHA-ALVAREZ, HEUNG LAK PARK, BOK HOEN KIM
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Patent number: 8349741Abstract: Embodiments described herein relate to materials and processes for patterning and etching features in a semiconductor substrate. In one embodiment, a method of forming a composite amorphous carbon layer is provided. The method comprises positioning a substrate in a process chamber, introducing a hydrocarbon source gas into the process chamber, introducing a diluent source gas into the process chamber, introducing a plasma-initiating gas into the process chamber, generating a plasma in the process chamber, forming an amorphous carbon initiation layer on the substrate, wherein the hydrocarbon source gas has a volumetric flow rate to diluent source gas flow rate ratio of 1:12 or less, and forming a bulk amorphous carbon layer on the amorphous carbon initiation layer, wherein a hydrocarbon source gas used to form the bulk amorphous carbon layer has a volumetric flow rate to a diluent source gas flow rate of 1:6 or greater.Type: GrantFiled: April 25, 2012Date of Patent: January 8, 2013Assignee: Applied Materials, Inc.Inventors: Hang Yu, Deenesh Padhi, Man-Ping Cai, Naomi Yoshida, Li Yan Miao, Siu F. Cheng, Shahid Shaikh, Sohyun Park, Heung Lak Park, Bok Hoen Kim
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Publication number: 20120208374Abstract: Embodiments described herein relate to materials and processes for patterning and etching features in a semiconductor substrate. In one embodiment, a method of forming a composite amorphous carbon layer is provided. The method comprises positioning a substrate in a process chamber, introducing a hydrocarbon source gas into the process chamber, introducing a diluent source gas into the process chamber, introducing a plasma-initiating gas into the process chamber, generating a plasma in the process chamber, forming an amorphous carbon initiation layer on the substrate, wherein the hydrocarbon source gas has a volumetric flow rate to diluent source gas flow rate ratio of 1:12 or less, and forming a bulk amorphous carbon layer on the amorphous carbon initiation layer, wherein a hydrocarbon source gas used to form the bulk amorphous carbon layer has a volumetric flow rate to a diluent source gas flow rate of 1:6 or greater.Type: ApplicationFiled: April 25, 2012Publication date: August 16, 2012Applicant: Applied Materials, Inc.Inventors: Hang Yu, Deenesh Padhi, Man-Ping Cai, Naomi Yoshida, Li Yan Miao, Siu F. Cheng, Shahid Shaikh, Sohyun Park, Heung Lak Park, Bok Hoen Kim
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Patent number: 8227352Abstract: Embodiments described herein relate to materials and processes for patterning and etching features in a semiconductor substrate. In one embodiment, a method of forming a composite amorphous carbon layer for improved stack defectivity on a substrate is provided. The method comprises positioning a substrate in a process chamber, introducing a hydrocarbon source gas into the process chamber, introducing a diluent source gas into the process chamber, introducing a plasma-initiating gas into the process chamber, generating a plasma in the process chamber, forming an amorphous carbon initiation layer on the substrate, wherein the hydrocarbon source gas has a volumetric flow rate to diluent source gas flow rate ratio of 1:12 or less; and forming a bulk amorphous carbon layer on the amorphous carbon initiation layer, wherein a hydrocarbon source gas used to form the bulk amorphous carbon layer has a volumetric flow rate to a diluent source gas flow rate of 1:6 or greater to form the composite amorphous carbon layer.Type: GrantFiled: April 25, 2011Date of Patent: July 24, 2012Assignee: Applied Materials, Inc.Inventors: Hang Yu, Deenesh Padhi, Man-Ping Cai, Naomi Yoshida, Li Yan Miao, Siu F. Cheng, Shahid Shaikh, Sohyun Park, Heung Lak Park, Bok Hoen Kim
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Publication number: 20120059208Abstract: A catalyst for oxidative dehydrogenation of organic compounds is provided by forming a solution of catalyst precursor components comprised of Fe+3 and Zn+2 cations and at least one other modifier element cation in water to form an aqueous solution of the catalyst precursor components. The modifier element cation has a standard reduction potential of from greater than about ?2.87 E° (V) to less than about ?0.036 E° (V) with a valence of +2. A base is separately and simultaneously added to the aqueous solution in amounts to maintain the pH of the aqueous solution at a pH of from about 8.5 to about 9.5 as the catalyst precursor components. The catalyst precursor components are allowed to react and precipitate out of solution as a precipitate. The resulting precipitate is calcined to form a modified zinc ferrite catalyst compound.Type: ApplicationFiled: September 2, 2010Publication date: March 8, 2012Inventors: Aghaddin Mamedov, Shahid Shaikh, Clark Rea, Xiankuan Zhang
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Publication number: 20120015521Abstract: Embodiments described herein relate to materials and processes for patterning and etching features in a semiconductor substrate. In one embodiment, a method of forming a composite amorphous carbon layer for improved stack defectivity on a substrate is provided. The method comprises positioning a substrate in a process chamber, introducing a hydrocarbon source gas into the process chamber, introducing a diluent source gas into the process chamber, introducing a plasma-initiating gas into the process chamber, generating a plasma in the process chamber, forming an amorphous carbon initiation layer on the substrate, wherein the hydrocarbon source gas has a volumetric flow rate to diluent source gas flow rate ratio of 1:12 or less; and forming a bulk amorphous carbon layer on the amorphous carbon initiation layer, wherein a hydrocarbon source gas used to form the bulk amorphous carbon layer has a volumetric flow rate to a diluent source gas flow rate of 1:6 or greater to form the composite amorphous carbon layer.Type: ApplicationFiled: April 25, 2011Publication date: January 19, 2012Applicant: APPLIED MATERIALS, INC.Inventors: Hang Yu, Deenesh Padhi, Man-Ping Cai, Naomi Yoshida, Li Yan Miao, Siu F. Cheng, Shahid Shaikh, Sohyun Park, Heung Lak Park, Bok Hoen Kim
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Publication number: 20120016159Abstract: The invention is a heteropoly acid compound catalyst composition, a method of making the catalyst composition and a process for the oxidation of saturated and/or unsaturated aldehydes to unsaturated carboxylic acids using the catalyst composition. The catalyst composition is a heteropoly acid compound containing molybdenum, vanadium, phosphorus, cesium, bismuth, copper and antimony. Thermal stability is achieved with higher cesium content (up to less than 3.0) but antimony, copper and bismuth must be present to maintain good activity. The catalyst is made by dissolving compounds of the components of each of the heteropoly acid compounds in a solution, precipitating the heteropoly acid compounds, obtaining a catalyst precursor and calcining the catalyst precursor to form a heteropoly acid compound catalyst. Unsaturated aldehydes, such as methacrolein, may be oxidized in the presence of the heteropoly acid compound catalyst to produce an unsaturated carboxylic acid, such as methacrylic acid.Type: ApplicationFiled: July 19, 2010Publication date: January 19, 2012Applicant: Saudi Basic Industries CorporationInventors: Wugeng Liang, David Sullivan, James W. Kauffman, Clark Rea, Joe Linzer, Shahid Shaikh
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Publication number: 20110303899Abstract: Embodiments of the invention are directed toward the deposition of Graphene on a semiconductor substrate. In some embodiments, these processes can occur at low temperature levels during a back end of the line process. For example, Graphene can be deposited in a CVD reactor at a processing temperature that is below 600° C. to protect previously deposited layers that may be susceptible to sustained higher temperatures. Graphene deposition can include the deposition of an underlayer (e.g., cobalt) followed by the flow of a carbon precursor (e.g., acetylene) at the processing temperature. Graphene can then be synthesized with during cooling, an RTP cure, and/or a UV cure.Type: ApplicationFiled: June 10, 2011Publication date: December 15, 2011Applicant: Applied Materials, Inc.Inventors: Deenesh Padhi, Jacob Janzen, Shahid Shaikh, Bok Hoen Kim, Barry Chin
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Publication number: 20110294303Abstract: An apparatus for plasma processing a substrate is provided. The apparatus comprises a processing chamber, a substrate support disposed in the processing chamber, a shield member disposed in the processing chamber below the substrate support, and a lid assembly coupled to the processing chamber. The lid assembly comprises a conductive gas distributor coupled to a power source, and an electrode separated from the conductive gas distributor and the chamber body by electrical insulators. The electrode is also coupled to a source of electric power. The substrate support is formed with a stiffness that permits very little departure from parallelism. The shield member thermally shields a substrate transfer opening in the lower portion of the chamber body. A pumping plenum is located below the substrate support processing position, and is spaced apart therefrom.Type: ApplicationFiled: May 6, 2011Publication date: December 1, 2011Applicant: APPLIED MATERIALS, INC.Inventors: Ramprakash Sankarakrishnan, Ganesh Balasubramanian, Juan Carlos Rocha-Alvarez, Dale R. Du Bois, Mark Fodor, Jianhua Zhou, Amit Bansal, Mohamad A. Ayoub, Shahid Shaikh, Patrick Reilly, Deenesh Padhi, Thomas Nowak
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Publication number: 20070123730Abstract: Disclosed is a catalyst composition which does not contain antimony or molybdenum for the vapor phase ammoxidation of alkanes of the general empirical formula: VWaBibMcOx wherein M is one or more elements selected from sodium, cesium, magnesium, calcium, barium, boron, yttrium, indium, aluminum, gallium, tin, titanium, silicon, zirconium, germanium, niobium and tantalum, a is 0.2 to 10, b is 0.5 to 5, c is 0 to 10 and x is determined by the valence requirements of the elements present. The catalyst precursor is precipitated from a solution or slurry of compounds of vanadium, tungsten, bismuth and, optionally, M, then separated, dried and calcined to give a phase or combination of phases active in the ammoxidation of low-weight paraffins to the corresponding unsaturated mononitriles. Nitriles may be produced in a gas phase catalytic reaction of alkanes with ammonia and oxygen in the presence of the catalyst.Type: ApplicationFiled: November 29, 2005Publication date: May 31, 2007Inventors: Edouard Mamedov, Shahid Shaikh, Armando Araujo
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Publication number: 20060069279Abstract: A process for the vapor phase ammoxidation of alkanes and olefins with a catalyst of the general empirical formula: VSbaMbQcOx wherein M is at least one element selected from magnesium, aluminum, zirconium, silicon, hafnium, titanium and niobium, Q is at least one element selected from rhenium, tungsten, molybdenum, tantalum, manganese, phosphorus, cerium, tin, boron, scandium, bismuth, gallium, indium, iron, chromium, lanthanum, yttrium, zinc, cobalt, nickel, cadmium, copper, strontium, barium, calcium, silver, potassium, sodium and cesium, a is 0.5 to 20, b is 2 to 50, c is 0 to 10 and x is determined by the valence requirements of the elements present. The process has a co-feed of gaseous carbon dioxide with an alkane (paraffin) and/or alkene, ammonia and an oxygen-containing gas which react in the presence of the catalyst to form a nitrile and by-products.Type: ApplicationFiled: September 30, 2004Publication date: March 30, 2006Inventors: Edouard Mamedov, Kathleen Bethke, Shahid Shaikh, Armando Araujo, Neeta Kulkarni