Abstract: The invention provides a sheet material comprising bicomponent filaments having first and second polymer components that are arranged in substantially distinct zones within the filaments, with the first polymer component formed of a relatively lower melting polymer and the second component formed of a relatively higher melting polymer. The filaments of the nonwoven fabric layer are densely arranged and compacted against one another to form smooth, substantially nonporous opposite outer surfaces, and the nonwoven fabric layer are calendered such that the lower melting sheath polymer is fused to the contacting surface portions of adjacent filaments to impart strength and coherency to the nonwoven fabric layer. The sheet material has excellent breathability and liquid barrier properties and may be useful in house wrap, medical garments, and envelope applications.

Abstract: A filter cartridge comprises a filter medium including a plurality of layers of a spunbond nonwoven fabric of continuous filaments. The filter medium may also include one or more additional layers such as a thermal or resin bonded carded nonwoven fabric, a hydroentangled nonwoven fabric or a fabric formed from caustic cotton fibers. The filter medium is formed into a pleated configuration. The filter medium may suitably comprise from 2 to 15 layers of the nonwoven fabric that are bonded to one another to form a relatively stiff multi-layer structure. The overall thickness of the filter medium is preferably from 0.25 to 3 mm.

Abstract: The invention provides a sheet material comprising bicomponent filaments having first and second polymer components that are arranged in substantially distinct zones within the filaments, with the first polymer component formed of a relatively lower melting polymer and the second component formed of a relatively higher melting polymer. The filaments of the nonwoven fabric layer are densely arranged and compacted against one another to form smooth, substantially nonporous opposite outer surfaces, and the nonwoven fabric layer are calendered such that the lower melting sheath polymer is fused to the contacting surface portions of adjacent filaments to impart strength and coherency to the nonwoven fabric layer. The sheet material has excellent breathability and liquid barrier properties and may be useful in house wrap, medical garments, and envelope applications.