Patents by Inventor Shawn Ricci

Shawn Ricci has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10300345
    Abstract: Multi-layered golf balls having a core made of a foamed composition, preferably polyurethane foam, are provided. The ball includes a dual-layered core having a foam inner core (center) and surrounding outer core layer. The outer core layer may be made from a non-foamed thermoset material such as polybutadiene rubber. The ball further includes an inner cover, preferably made from an ionomer composition comprising an O/X-type acid copolymer, wherein O is ?-olefin, and X is a C3-C8 ?,?-ethylenically unsaturated carboxylic acid. The outer cover may be made from a non-foamed thermoset or thermoplastic material such as polyurethane. Preferably, the specific gravity of the inner cover is greater than the specific gravity of the outer core, which is greater than the specific gravity of the inner core. The finished ball has good distance and low-spin properties.
    Type: Grant
    Filed: February 26, 2018
    Date of Patent: May 28, 2019
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Brian Comeau, Douglas S. Goguen, Shawn Ricci, Mark L. Binette, Michael Michalewich
  • Publication number: 20190118041
    Abstract: Multi-layered, golf balls having a core made of a foamed composition are provided. The core preferably has a foam inner core (center) and surrounding thermoset or thermoplastic outer core layer. Preferably, a polyurethane foam composition comprising secondary blowing agents that are activated by heat is used to form the foam center. Non-foamed thermoset materials such as polybutadiene rubber may be used to form the outer core layer. The core layers have different hardness gradients and specific gravity values. The foam cores have good resiliency, thermal stability, and durability over a wide temperature range. The ball further includes a cover that may be multi-layered.
    Type: Application
    Filed: December 14, 2018
    Publication date: April 25, 2019
    Applicant: Acushnet Company
    Inventors: Mark L. Binette, Michael J. Sullivan, Derek A. Ladd, Brian Comeau, Michael Michalewich, Shawn Ricci, Douglas S. Goguen
  • Patent number: 10258834
    Abstract: Multi-piece golf balls containing a dual-core structure are provided. The core structure includes an inner core (center) comprising a foam composition, preferably foamed polyurethane. The outer core layer is preferably formed from a non-foamed thermoplastic composition such as ethylene acid copolymer ionomer. Preferably, the specific gravity (density) of the foam inner core is less than the density of the outer core layer. The ball further includes a cover of at least one layer and may include at least one casing layer. The core structure and resulting ball have relatively good resiliency.
    Type: Grant
    Filed: June 27, 2017
    Date of Patent: April 16, 2019
    Assignee: Acushnet Company
    Inventors: Michael J Sullivan, Derek A. Ladd, Mark L. Binette, Brian Comeau, Michael Michalewich, Shawn Ricci
  • Patent number: 10252112
    Abstract: Disclosed herein are polyurethane/urea golf ball compositions. The compositions comprise the reaction product of a polyisocyanate prepolymer, a reactive ultraviolet light absorber, and a chain extender. Suitable reactive ultraviolet light absorbers contain at least one reactive functional end group.
    Type: Grant
    Filed: March 20, 2017
    Date of Patent: April 9, 2019
    Assignee: Acushnet Company
    Inventors: Michael Michalewich, Brian Comeau, Shawn Ricci
  • Publication number: 20190083857
    Abstract: Multi-layered golf balls having at least one layer made from silicone (polysiloxane) elastomers; silicone (polysiloxane) elastomer/polyurethane blends; polycarbonate-polysiloxane blends and copolymers; and polycarbonate-polysiloxane/polyurethane blends are provided. For example, three-piece, four-piece, and five-piece golf balls containing different core and cover structures can be made. The polysiloxane compositions have good thermal stability and durability without sacrificing resiliency. The polysiloxane compositions also have high elongation, tensile strength, chemical/fluid-resistance, and weatherability properties. These compositions can be used to form any layer, for example, core, intermediate, or cover, in the golf ball.
    Type: Application
    Filed: November 16, 2018
    Publication date: March 21, 2019
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Brian Comeau, Mark L. Binette, Michael Michalewich, Shawn Ricci
  • Publication number: 20190060713
    Abstract: Multi-layered golf balls containing a dual-core structure are provided. The core structure includes an inner core (center) comprising a foam composition, preferably foamed polyurethane. The outer core layer is preferably formed from a non-foamed thermoset composition such as polybutadiene rubber. The core layers have different hardness and specific gravity levels. The specific gravity (density) of the foam inner core is preferably less than the density of the outer core layer. The core assembly preferably has a positive hardness gradient extending across the entire assembly. The core structure and resulting ball have relatively good resiliency.
    Type: Application
    Filed: October 26, 2018
    Publication date: February 28, 2019
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Brian Comeau, Douglas S. Goguen, Michael Michalewich, Shawn Ricci
  • Publication number: 20190054351
    Abstract: Multi-layered, golf balls having a core made of a particle-based polyurethane foam composition are provided. The ball includes a dual-layered core having a foam inner core (center) and surrounding outer core layer. The surrounding outer core layer is preferably made from a foamed composition. In one embodiment, pre-expanded thermoplastic polyurethane foam beads containing a blowing agent are used to form the foam center and outer core. In another embodiment, pre-formed polyurethane foam particles are used in both core layers. The foam cores have good resiliency, thermal stability, and durability over a wide temperature range. The ball further includes a cover that may be multi-layered.
    Type: Application
    Filed: October 23, 2018
    Publication date: February 21, 2019
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Brian Comeau, Shawn Ricci, Michael Michalewich, John D. Farrell, Douglas S. Goguen
  • Publication number: 20190038940
    Abstract: Golf ball comprising first layer of first polymeric composition, and second layer adjacent to first layer and comprising second polymeric composition different than first polymeric composition and comprising throughout: (i) passivated TiO2 particulates amount of from about 1 wt. %-10 wt. % based on total weight of second polymeric composition; and (ii) silane-containing adhesion promoter(s), for example, organosilanes and/or organosiloxanes, such that a given amount thereof within the range of from about 0.1 wt. % to about 5.0 wt. % has a first required amount of free functional groups to bond the second layer and the first layer at an interface in addition to a second required amount of functional groups bonding and/or crosslinking ingredients within the second polymeric composition of the second layer. Neither layer is surface treated with at least one silane-containing adhesion promoter, nor is a tie layer disposed there between.
    Type: Application
    Filed: October 12, 2018
    Publication date: February 7, 2019
    Applicant: Acushnet Company
    Inventors: Brian Comeau, Shawn Ricci, Michael Michalewich, Mark L. Binette
  • Patent number: 10188909
    Abstract: Golf balls having a multi-layered core made of a foamed composition are provided. The core assembly preferably includes a foam inner core (center) and surrounding outer core layer. Preferably, a polyurethane foam composition is used to form the foam center. The core layers have different hardness gradients and specific gravity values. The foamed inner core assembly includes a geometric center, outer surface (skin), and thermal barrier layer that helps protect the foamed center region from the negative effects of high temperatures used during the ball-manufacturing process. Non-foamed thermoset materials such as polybutadiene rubber may be used to form the thermal barrier layer. The foam cores have good resiliency, thermal stability, and durability over a wide temperature range. The ball further includes a cover that may be multi-layered.
    Type: Grant
    Filed: April 28, 2016
    Date of Patent: January 29, 2019
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Douglas S. Goguen, Brian Comeau, Michael Michalewich, Shawn Ricci, John D. Farrell
  • Patent number: 10183198
    Abstract: Disclosed herein are polyurethane golf ball compositions. The compositions are prepared by adding a UV absorber to a polyol prior to reacting the polyol with an isocyanate to form a prepolymer, which is then reacted with a curing agent to form the polyurethane.
    Type: Grant
    Filed: March 12, 2018
    Date of Patent: January 22, 2019
    Assignee: Acushnet Company
    Inventors: Michael Michalewich, Brian Comeau, Shawn Ricci, Manjari Kuntimaddi, Matthew F. Hogge, Nicholas M. Nardacci, Michael R. Madson
  • Publication number: 20180353815
    Abstract: Golf ball comprising cast layer of thermoset polymer mixture having centering time Ct1 and consisting of: (i) a thermoset polymer composition consisting of polyurethane composition, polyurea composition, and/or polyurethane/polyurea hybrid composition; and (ii) a treated fumed silica compound in an amount such that centering time Ct1 is independent of the thermoset polymer mixture's degree of cure and lower than a centering time Ct2 of the thermoset polymer composition (which is dependent on its gel window Gw). The treated fumed silica compound may be surface treated with at least one of polydimethylsiloxane, hexamethyldisilazane, and dimethyldichlorosilane. In some embodiments, delta time ?t1 between a dispensing time Dt1 of the thermoset polymer mixture and centering time Ct1 is less than a delta time ?t2 between Ct1 and centering time Ct2. Centering time Ct1 and dispensing time Dt1 may differ by less than 10 seconds or even by 5 seconds or less.
    Type: Application
    Filed: June 9, 2017
    Publication date: December 13, 2018
    Applicant: Acushnet Company
    Inventors: Shawn Ricci, Brian Comeau, Mark L. Binette
  • Patent number: 10130847
    Abstract: Multi-layered golf balls having at least one layer made from silicone (polysiloxane) elastomers; silicone (polysiloxane) elastomer/polyurethane blends; polycarbonate-polysiloxane blends and copolymers; and polycarbonate-polysiloxane/polyurethane blends are provided. For example, three-piece, four-piece, and five-piece golf balls containing different core and cover structures can be made. The polysiloxane compositions have good thermal stability and durability without sacrificing resiliency. The polysiloxane compositions also have high elongation, tensile strength, chemical/fluid-resistance, and weatherability properties. These compositions can be used to form any layer, for example, core, intermediate, or cover, in the golf ball.
    Type: Grant
    Filed: August 7, 2017
    Date of Patent: November 20, 2018
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Brian Comeau, Mark L. Binette, Michael Michalewich, Shawn Ricci
  • Patent number: 10124216
    Abstract: Multi-layered golf ball core sub-assemblies and the resulting golf balls are provided. The core structure includes an inner core (center) comprising a foam composition, preferably foamed polyurethane. The intermediate and outer core layers are preferably formed from foamed and non-foamed thermoset compositions. For example, the intermediate core can be formed from a thermoset rubber so there are adjoining foam core layers (inner and intermediate) and the outer core layer can be formed from a non-foamed thermoset rubber. The core layers have different hardness and specific gravity levels. The core assembly preferably has a positive hardness gradient extending across the entire assembly. The core structure and resulting ball have relatively good resiliency.
    Type: Grant
    Filed: September 25, 2017
    Date of Patent: November 13, 2018
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Brian Comeau, Douglas S. Goguen, Michael Michalewich, Shawn Ricci
  • Patent number: 10112080
    Abstract: Multi-layered golf balls containing a dual-core structure are provided. The core structure includes an inner core (center) comprising a foam composition, preferably foamed polyurethane. The outer core layer is preferably formed from a non-foamed thermoset composition such as polybutadiene rubber. The core layers have different hardness and specific gravity levels. The specific gravity (density) of the foam inner core is preferably less than the density of the outer core layer. The core assembly preferably has a positive hardness gradient extending across the entire assembly. The core structure and resulting ball have relatively good resiliency.
    Type: Grant
    Filed: April 29, 2016
    Date of Patent: October 30, 2018
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Brian Comeau, Douglas S. Goguen, Michael Michalewich, Shawn Ricci
  • Publication number: 20180304123
    Abstract: Multi-layered golf balls having a dual-layered core and cover of at least one layer are provided. The dual-core construction includes a non-foamed inner core (center) made of a thermoplastic or thermoset composition such as polybutadiene rubber. An outer core layer comprising a foamed composition, such as polyurethane foam, is disposed about the inner core. In one version, the foamed outer core layer is made of a relatively soft foam composition having low flex modulus and density. The foamed outer core layer may specific gravity gradient within the layer, wherein the outer surface specific gravity is greater than the midpoint specific gravity. A cover may be disposed about the core structure. For example, an inner cover made of ethylene acid copolymer ionomer and outer cover made of polyurethane may be used.
    Type: Application
    Filed: June 28, 2018
    Publication date: October 25, 2018
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Brian Comeau, Michael Michalewich, Douglas S. Goguen, Shawn Ricci
  • Publication number: 20180280765
    Abstract: Golf balls having a multi-layered core made of a foamed composition are provided. The core assembly preferably includes a foam inner core (center) and surrounding outer core layer. Preferably, a viscoelastic polyurethane foam composition is used to form the inner core. The foam composition has shape-memory properties. The core has good durability and thermal stability. In other instances, the viscoelastic polyurethane foam composition can be used to make the outer core layer. The core layers can have different hardness gradients and specific gravity values. The ball further includes a cover that can be multi-layered.
    Type: Application
    Filed: March 29, 2017
    Publication date: October 4, 2018
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Brian Comeau, Michael Michalewich, Shawn Ricci, Douglas S. Goguen
  • Publication number: 20180272195
    Abstract: Golf balls having a multi-layered core made of a foamed composition are provided. The core assembly preferably includes a foam inner core (center) and surrounding outer core layer. Preferably, a latex rubber foam composition is used to form the inner core. The foam composition has relatively good resiliency and rebounding action. In other instances, the latex rubber foam composition can be used to make the outer core layer. The core layers can have different hardness gradients and specific gravity values. The ball further includes a cover that can be multi-layered.
    Type: Application
    Filed: March 22, 2017
    Publication date: September 27, 2018
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Brian Comeau, Michael Michalewich, Shawn Ricci, Douglas S. Goguen
  • Publication number: 20180264324
    Abstract: Disclosed herein are polyurethane/urea golf ball compositions. The compositions comprise the reaction product of a polyisocyanate prepolymer, a reactive ultraviolet light absorber, and a chain extender. Suitable reactive ultraviolet light absorbers contain at least one reactive functional end group.
    Type: Application
    Filed: March 20, 2017
    Publication date: September 20, 2018
    Applicant: Acushnet Company
    Inventors: Michael Michalewich, Brian Comeau, Shawn Ricci
  • Publication number: 20180221716
    Abstract: Golf balls having a multi-layered core made of a foamed composition are provided. The core preferably has a foam inner core (center) and surrounding thermoset or thermoplastic outer core layer. Preferably, a polyurethane foam composition is used to form the foam center. The foam inner core preferably includes a fully-foamed center region and a partially or completely-collapsed foam outer region. The hardness of the fully-foamed region is different than the hardness of the collapsed foam region. Non-foamed thermoset or thermoplastic materials such as polybutadiene rubbers or ethylene acid copolymer ionomer may be used to form the outer core layer. The ball further includes a cover that may be multi-layered. The foam cores have good resiliency.
    Type: Application
    Filed: April 4, 2018
    Publication date: August 9, 2018
    Applicant: Acushnet Company
    Inventors: Mark L. Binette, Michael J. Sullivan, Douglas S. Goguen, Brian Comeau, Michael Michalewich, Shawn Ricci, John D. Farrell
  • Publication number: 20180200581
    Abstract: Disclosed herein are polyurethane golf ball compositions. The compositions are prepared by adding a UV absorber to a polyol prior to reacting the polyol with an isocyanate to form a prepolymer, which is then reacted with a curing agent to form the polyurethane.
    Type: Application
    Filed: March 12, 2018
    Publication date: July 19, 2018
    Applicant: Acushnet Company
    Inventors: Michael Michalewich, Brian Comeau, Shawn Ricci, Manjari Kuntimaddi, Matthew F. Hogge, Nicholas M. Nardacci, Michael R. Madson