Abstract: The present disclosure provides a battery pack component including a self-healing coating. The self-healing coating is disposed on at least a portion of a surface of the battery pack component. The self-healing coating includes a first precursor including a cyclic ether capable of reacting in a self-healing cationic ring-opening polymerization reaction. The self-healing coating further includes an initiator including an alkali metal salt. The self-healing cationic ring-opening polymerization reaction occurs when a defect is present in the self-healing coating. In certain aspects, the cyclic ether may include 1,3-dioxolane (C3H6O2) and the initiator may include lithium bis(fluorosulfonyl)imide (F2NaNO4S2). In other aspects, the self-healing coating may include a second precursor that is capable of copolymerizing with the first precursor. In still other aspects, the present disclosure provides a method of making a self-healing coating for a battery pack component.

Abstract: Lithium battery cells, and battery packs comprising the same, include an electrolyte, and an anode and a cathode, each of which include a current collector having a length, the length defining a first end and a second end, a width, a host or active material disposed on the current collector between the first end and the second end, a first tab extending from the first end, and a second tab extending from the second end. A plurality of cells can be stacked in a planar configuration, and a plurality of anode first tabs, a plurality of anode second tabs, a plurality of cathode first tabs, and a plurality of cathode second tabs can each be electrically connected via a respective busbar. The anode and cathode can have a length:width ratio of at least three, or 2.5 to 10. The battery cell can be a power source for an electric/hybrid vehicle.

Abstract: Lithium battery cells, and battery packs comprising the same, include an electrolyte, and an anode and a cathode, each of which include a current collector having a length, the length defining a first end and a second end, a width, a host or active material disposed on the current collector between the first end and the second end, a first tab extending from the first end, and a second tab extending from the second end. A plurality of cells can be stacked in a planar configuration, and a plurality of anode first tabs, a plurality of anode second tabs, a plurality of cathode first tabs, and a plurality of cathode second tabs can each be electrically connected via a respective busbar. The anode and cathode can have a length:width ratio of at least three, or 2.5 to 10. The battery cell can be a power source for an electric/hybrid vehicle.

Abstract: The present disclosure provides a battery pack component including a self-healing coating. The self-healing coating is disposed on at least a portion of a surface of the battery pack component. The self-healing coating includes a first precursor including a cyclic ether capable of reacting in a self-healing cationic ring-opening polymerization reaction. The self-healing coating further includes an initiator including an alkali metal salt. The self-healing cationic ring-opening polymerization reaction occurs when a defect is present in the self-healing coating. In certain aspects, the cyclic ether may include 1,3-dioxolane (C3H6O2) and the initiator may include lithium bis(fluorosulfonyl)imide (F2NaNO4S2). In other aspects, the self-healing coating may include a second precursor that is capable of copolymerizing with the first precursor. In still other aspects, the present disclosure provides a method of making a self-healing coating for a battery pack component.

Abstract: A battery comprises a first terminal in electrical communication with a first electrode of the battery, a second terminal in electrical communication with a second electrode of the battery, a battery can electrically insulated from the first terminal, and at least one current interrupt device in electrical communication with the battery can. The battery can includes a cell casing and a lid which are in electrical communication with each other. At least a portion of the battery can is at least a component of the second terminal, or is electrically connected to the second terminal. The current interrupt device includes a first conductive plate in electrical communication with the second electrode, and a second conductive plate in electrical communication with the first conductive plate.