Patents by Inventor Shin Imaizumi

Shin Imaizumi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11394024
    Abstract: An object of the present invention is to provide nickel cobalt manganese composite hydroxide particles having a small particle diameter and a uniform particle size distribution, and a method for producing the same. A method for producing a nickel cobalt manganese composite hydroxide by a crystallization reaction is provided. The method includes: a nucleation step of performing nucleation by controlling a pH of an aqueous solution for nucleation including metal compounds containing nickel, cobalt and manganese, and an ammonium ion donor to 12.0 to 14.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard; and a particle growth step of growing nuclei by controlling a pH of an aqueous solution for particle growth containing nuclei formed in the nucleation step to 10.5 to 12.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: July 19, 2022
    Assignees: SUMITOMO METAL MINING CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki Toya, Shin Imaizumi, Kensaku Mori, Atsushi Fukui, Kenji Ikeuchi, Kazuomi Ryoshi, Toshiyuki Osako, Hiroki Nagai
  • Patent number: 10818921
    Abstract: Disclosed are: nickel complex hydroxide particles that have small and uniform particle diameters; and a method by which the nickel complex hydroxide particles can be produced. Specifically disclosed is a method for producing a nickel complex hydroxide by a crystallization reaction, which comprises: a nucleation step in which nucleation is carried out, while controlling an aqueous solution for nucleation containing an ammonium ion supplying material and a metal compound that contains nickel to have a pH of 12.0-13.4 at a liquid temperature of 25° C.; and a particle growth step in which nuclei are grown, while controlling an aqueous solution for particle growth containing the nuclei, which have been formed in the nucleation step, to have a pH of 10.5-12.0 at a liquid temperature of 25° C. In this connection, the pH in the particle growth step is controlled to be less than the pH in the nucleation step.
    Type: Grant
    Filed: November 28, 2017
    Date of Patent: October 27, 2020
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Mori Kensaku, Shin Imaizumi, Rei Kokado
  • Patent number: 10669646
    Abstract: Provided are nickel manganese composite hydroxide particles having a small and uniform particle size and having a double structure which enables to obtain a cathode active material having a hollow structure, and a manufacturing method thereof. When obtaining the nickel manganese composite hydroxide by a reaction crystallization, using an aqueous solution for nucleation, which includes at least a metallic compound that contains nickel, a metallic compound that contains manganese and an ammonium ion donor and controlling the pH value that is measured at a standard solution temperature of 25° C. is 10.5 to 12.0, nucleation is performed in an oxidizing atmosphere in which the oxygen concentration is greater than 1% by volume, and then nuclei are grown by switching the atmosphere from the oxidizing atmosphere to a mixed atmosphere of oxygen and inert gas in which the oxygen concentration is 1% by volume or less.
    Type: Grant
    Filed: May 24, 2018
    Date of Patent: June 2, 2020
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hiroyuki Toya, Kensaku Mori, Shin Imaizumi, Kenji Ikeuchi, Toshiyuki Osako
  • Publication number: 20200044250
    Abstract: An object of the present invention is to provide nickel cobalt manganese composite hydroxide particles having a small particle diameter and a uniform particle size distribution, and a method for producing the same. A method for producing a nickel cobalt manganese composite hydroxide by a crystallization reaction is provided. The method includes: a nucleation step of performing nucleation by controlling a pH of an aqueous solution for nucleation including metal compounds containing nickel, cobalt and manganese, and an ammonium ion donor to 12.0 to 14.0 in teams of the pH as measured at a liquid temperature of 25° C. as a standard; and a particle growth step of growing nuclei by controlling a pH of an aqueous solution for particle growth containing nuclei formed in the nucleation step to 10.5 to 12.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard.
    Type: Application
    Filed: October 3, 2019
    Publication date: February 6, 2020
    Applicants: SUMITOMO METAL MINING CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki TOYA, Shin IMAIZUMI, Kensaku MORI, Atsushi FUKUI, Kenji IKEUCHI, Kazuomi RYOSHI, Toshiyuki OSAKO, Hiroki NAGAI
  • Patent number: 10516165
    Abstract: An object of the present invention is to provide nickel cobalt manganese composite hydroxide particles having a small particle diameter and a uniform particle size distribution, and a method for producing the same. A method for producing a nickel cobalt manganese composite hydroxide by a crystallization reaction is provided. The method includes: a nucleation step of performing nucleation by controlling a pH of an aqueous solution for nucleation including metal compounds containing nickel, cobalt and manganese, and an ammonium ion donor to 12.0 to 14.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard; and a particle growth step of growing nuclei by controlling a pH of an aqueous solution for particle growth containing nuclei formed in the nucleation step to 10.5 to 12.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard.
    Type: Grant
    Filed: March 12, 2018
    Date of Patent: December 24, 2019
    Assignees: SUMITOMO METAL MINING CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki Toya, Shin Imaizumi, Kensaku Mori, Atsushi Fukui, Kenji Ikeuchi, Kazuomi Ryoshi, Toshiyuki Osako, Hiroki Nagai
  • Patent number: 10511020
    Abstract: An objective of the present invention is to provide a non-aqueous electrolyte secondary battery positive electrode active material formed from a lithium-nickel composite oxide which, while retaining high capacity and a high level of safety, has an excellent cycle characteristic by controlling reaction resistance and a method for producing it. [Solution] A lithium-nickel composite oxide is produced by steps (a) to (c) described below: (a) nickel hydroxide and/or nickel oxyhydroxide in a prescribed composition are sintered in a non-reducing atmosphere having 850° C. or lower to give nickel oxide; (b) after the nickel oxide and a lithium compound are mixed in a prescribed molar ratio, the mixture is sintered in an oxygen atmosphere at a temperature of 650 to 850° C.
    Type: Grant
    Filed: October 15, 2013
    Date of Patent: December 17, 2019
    Assignees: SUMITOMO METAL MINING CO., LTD., SANYO ELECTRIC CO., LTD.
    Inventors: Shin Imaizumi, Hideo Sasaoka, Shinichi Yasuda, Yutaka Kawatate, Takahiro Sakamoto
  • Patent number: 10490815
    Abstract: An object of the present invention is to provide nickel cobalt manganese composite hydroxide particles having a small particle diameter and a uniform particle size distribution, and a method for producing the same. [Solution] A method for producing a nickel cobalt manganese composite hydroxide by a crystallization reaction is provided. The method includes: a nucleation step of performing nucleation by controlling a pH of an aqueous solution for nucleation including metal compounds containing nickel, cobalt and manganese, and an ammonium ion donor to 12.0 to 14.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard; and a particle growth step of growing nuclei by controlling a pH of an aqueous solution for particle growth containing nuclei formed in the nucleation step to 10.5 to 12.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard.
    Type: Grant
    Filed: August 10, 2017
    Date of Patent: November 26, 2019
    Assignees: SUMITOMO METAL MINING CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki Toya, Shin Imaizumi, Kensaku Mori, Atsushi Fukui, Kenji Ikeuchi, Kazuomi Ryoshi, Toshiyuki Osako, Hiroki Nagai
  • Patent number: 10461312
    Abstract: The present invention provides a cathode active material for a nonaqueous electrolyte secondary battery with a high capacity, high stability and excellent output characteristics and a method for producing the same, and a nonaqueous electrolyte secondary battery using the cathode active material. The cathode active material for a nonaqueous electrolyte secondary battery is represented by a general formula: LitNi1-x-y-zCoxAlyTizO2 wherein 0.98?t?1.10, 0<x?0.30, 0.03?y?0.15, 0.001?z?0.03; and includes a hexagonal lithium-containing composite oxide with a layer structure of secondary particles having primary particles, in which a titanium-enriched layer is formed on a surface of the primary particles and/or a grain boundary between the primary particles. The titanium-enriched layer on the surface of the primary particles and/or a grain boundary between the primary particles serves as a lithium ion conductor, yielding smooth extraction and insertion of lithium ions.
    Type: Grant
    Filed: April 1, 2011
    Date of Patent: October 29, 2019
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Shin Imaizumi, Rei Kokado, Kensaku Mori
  • Publication number: 20180347069
    Abstract: Provided are nickel manganese composite hydroxide particles having a small and uniform particle size and having a double structure which enables to obtain a cathode active material having a hollow structure, and a manufacturing method thereof. When obtaining the nickel manganese composite hydroxide by a reaction crystallization, using an aqueous solution for nucleation, which includes at least a metallic compound that contains nickel, a metallic compound that contains manganese and an ammonium ion donor and controlling the pH value that is measured at a standard solution temperature of 25° C. is 10.5 to 12.0, nucleation is performed in an oxidizing atmosphere in which the oxygen concentration is greater than 1% by volume, and then nuclei are grown by switching the atmosphere from the oxidizing atmosphere to a mixed atmosphere of oxygen and inert gas in which the oxygen concentration is 1% by volume or less.
    Type: Application
    Filed: May 24, 2018
    Publication date: December 6, 2018
    Applicant: SUMITO METAL MINING CO., LTD.
    Inventors: Hiroyuki TOYA, Kensaku MORI, Shin IMAIZUMI, Kenji IKEUCHI, Toshiyuki OSAKO
  • Publication number: 20180205080
    Abstract: An object of the present invention is to provide nickel cobalt manganese composite hydroxide particles having a small particle diameter and a uniform particle size distribution, and a method for producing the same. [Solution] A method for producing a nickel cobalt manganese composite hydroxide by a crystallization reaction is provided. The method includes: a nucleation step of performing nucleation by controlling a pH of an aqueous solution for nucleation including metal compounds containing nickel, cobalt and manganese, and an ammonium ion donor to 12.0 to 14.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard; and a particle growth step of growing nuclei by controlling a pH of an aqueous solution for particle growth containing nuclei formed in the nucleation step to 10.5 to 12.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard.
    Type: Application
    Filed: March 12, 2018
    Publication date: July 19, 2018
    Applicants: SUMITOMO METAL MINING CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki TOYA, Shin Imaizumi, Kensaku Mori, Atsushi Fukui, Kenji Ikeuchi, Kazuomi Ryoshi, Toshiyuki Osako, Hiroki Nagai
  • Patent number: 10017875
    Abstract: Provided are nickel manganese composite hydroxide particles having a small and uniform particle size and having a double structure which enables to obtain a cathode active material having a hollow structure, and a manufacturing method thereof. When obtaining the nickel manganese composite hydroxide by a reaction crystallization, using an aqueous solution for nucleation, which includes at least a metallic compound that contains nickel, a metallic compound that contains manganese and an ammonium ion donor and controlling the pH value that is measured at a standard solution temperature of 25° C. is 10.5 to 12.0, nucleation is performed in an oxidizing atmosphere in which the oxygen concentration is greater than 1% by volume, and then nuclei are grown by switching the atmosphere from the oxidizing atmosphere to a mixed atmosphere of oxygen and inert gas in which the oxygen concentration is 1% by volume or less.
    Type: Grant
    Filed: March 28, 2011
    Date of Patent: July 10, 2018
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hiroyuki Toya, Kensaku Mori, Shin Imaizumi, Kenji Ikeuchi, Toshiyuki Osako
  • Publication number: 20180145326
    Abstract: Disclosed are: nickel complex hydroxide particles that have small and uniform particle diameters; and a method by which the nickel complex hydroxide particles can be produced. Specifically disclosed is a method for producing a nickel complex hydroxide by a crystallization reaction, which comprises: a nucleation step in which nucleation is carried out, while controlling an aqueous solution for nucleation containing an ammonium ion supplying material and a metal compound that contains nickel to have a pH of 12.0-13.4 at a liquid temperature of 25° C.; and a particle growth step in which nuclei are grown, while controlling an aqueous solution for particle growth containing the nuclei, which have been formed in the nucleation step, to have a pH of 10.5-12.0 at a liquid temperature of 25° C. In this connection, the pH in the particle growth step is controlled to be less than the pH in the nucleation step.
    Type: Application
    Filed: November 28, 2017
    Publication date: May 24, 2018
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Mori Kensaku, Shin Imaizumi, Rei Kokado
  • Patent number: 9954224
    Abstract: An object of the present invention is to provide nickel cobalt manganese composite hydroxide particles having a small particle diameter and a uniform particle size distribution, and a method for producing the same. [Solution] A method for producing a nickel cobalt manganese composite hydroxide by a crystallization reaction is provided. The method includes: a nucleation step of performing nucleation by controlling a pH of an aqueous solution for nucleation including metal compounds containing nickel, cobalt and manganese, and an ammonium ion donor to 12.0 to 14.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard; and a particle growth step of growing nuclei by controlling a pH of an aqueous solution for particle growth containing nuclei formed in the nucleation step to 10.5 to 12.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard.
    Type: Grant
    Filed: December 2, 2010
    Date of Patent: April 24, 2018
    Assignees: SUMITOMO METAL MINING CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISH
    Inventors: Hiroyuki Toya, Shin Imaizumi, Kensaku Mori, Atsushi Fukui, Kenji Ikeuchi, Kazuomi Ryoshi, Toshiyuki Osako, Hiroki Nagai
  • Patent number: 9859557
    Abstract: Disclosed are: nickel complex hydroxide particles that have small and uniform particle diameters; and a method by which the nickel complex hydroxide particles can be produced. Specifically disclosed is a method for producing a nickel complex hydroxide by a crystallization reaction, which comprises: a nucleation step in which nucleation is carried out, while controlling an aqueous solution for nucleation containing an ammonium ion supplying material and a metal compound that contains nickel to have a pH of 12.0-13.4 at a liquid temperature of 25° C.; and a particle growth step in which nuclei are grown, while controlling an aqueous solution for particle growth containing the nuclei, which have been formed in the nucleation step, to have a pH of 10.5-12.0 at a liquid temperature of 25° C. In this connection, the pH in the particle growth step is controlled to be less than the pH in the nucleation step.
    Type: Grant
    Filed: December 2, 2010
    Date of Patent: January 2, 2018
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Kensaku Mori, Shin Imaizumi, Rei Kokado
  • Publication number: 20170338485
    Abstract: An object of the present invention is to provide nickel cobalt manganese composite hydroxide particles having a small particle diameter and a uniform particle size distribution, and a method for producing the same. [Solution] A method for producing a nickel cobalt manganese composite hydroxide by a crystallization reaction is provided. The method includes: a nucleation step of performing nucleation by controlling a pH of an aqueous solution for nucleation including metal compounds containing nickel, cobalt and manganese, and an ammonium ion donor to 12.0 to 14.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard; and a particle growth step of growing nuclei by controlling a pH of an aqueous solution for particle growth containing nuclei formed in the nucleation step to 10.5 to 12.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard.
    Type: Application
    Filed: August 10, 2017
    Publication date: November 23, 2017
    Applicants: SUMITOMO METAL MINING CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki TOYA, Shin IMAIZUMI, Kensaku MORI, Atsushi FUKUI, Kenji IKEUCHI, Kazuomi RYOSHI, Toshiyuki OSAKO, Hiroki NAGAI
  • Patent number: 9601772
    Abstract: The present invention provides a cathode active material that makes possible a high capacity nonaqueous electrolyte secondary battery that has excellent discharge load characteristics that provide both good cycle characteristics and thermal stability. The cathode active material comprises a lithium nickel composite oxide having the compositional formula LiNi1?aMaO2 (where, M is at least one kind of element that is selected from among a transitional metal other than Ni, a group 2 element, and group 13 element, and 0.01?a?0.5) to which fine lithium manganese composite oxide particle adhere to the surface thereof. This lithium nickel composite oxide is obtained by adding manganese salt solution to a lithium nickel composite oxide slurry, causing manganese hydroxide that contains lithium to adhere to the surface of the lithium nickel composite oxide particles, and then baking that lithium nickel composite oxide.
    Type: Grant
    Filed: February 20, 2008
    Date of Patent: March 21, 2017
    Assignees: SUMITOMO METAL MINING CO. LTD., MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
    Inventors: Hideo Sasaoka, Ryuuichi Kuzuo, Atsushi Fukui, Mitsukuni Kondou, Shin Imaizumi, Kensuke Nakura, Shuji Tsutsumi
  • Patent number: 9559351
    Abstract: A method for producing nickel composite hydroxide particles may include: a first step of producing nuclei including primary particles by controlling the pH of an aqueous solution for nucleation, the aqueous solution for nucleation containing a metal compound having an atomic ratio of metals corresponding to an atomic ratio of metals in the nickel composite hydroxide particles and substantially not containing a metal complex ion-forming agent; and a second step of forming, on an outer surface of each of the nuclei, an outer shell portion including platy primary particles larger than primary particles of the nuclei by controlling the pH of an aqueous solution for particle growth containing the nuclei obtained in the nucleation step.
    Type: Grant
    Filed: March 31, 2011
    Date of Patent: January 31, 2017
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Kensaku Mori, Rei Kokado, Shin Imaizumi
  • Patent number: 9391318
    Abstract: Active material particles are provided that exhibit performance suitable for increasing the output of a lithium secondary battery and little deterioration due to charge-discharge cycling. The active material particles provided by the present invention have a hollow structure having secondary particles including an aggregate of a plurality of primary particles of a lithium transition metal oxide, and a hollow portion formed inside the secondary particles, and through holes that penetrates to the hollow portion from the outside are formed in the secondary particles. BET specific surface area of the active material particles is 0.5 to 1.9 m2/g.
    Type: Grant
    Filed: July 12, 2013
    Date of Patent: July 12, 2016
    Assignees: Toyota Jidosha Kabushiki Kaisha, Sumitomo Metal Mining Co., Ltd.
    Inventors: Hiroki Nagai, Masahiro Morita, Kensaku Mori, Shin Imaizumi, Kenji Ikeuchi, Toshiyuki Osako, Hiroyuki Toya
  • Publication number: 20150372300
    Abstract: An objective of the present invention is to provide a non-aqueous electrolyte secondary battery positive electrode active material formed from a lithium-nickel composite oxide which, while retaining high capacity and a high level of safety, has an excellent cycle characteristic by controlling reaction resistance and a method for producing it. [Solution] A lithium-nickel composite oxide is produced by steps (a) to (c) described below: (a) nickel hydroxide and/or nickel oxyhydroxide in a prescribed composition are sintered in a non-reducing atmosphere having 850° C. or lower to give nickel oxide; (b) after the nickel oxide and a lithium compound are mixed in a prescribed molar ratio, the mixture is sintered in an oxygen atmosphere at a temperature of 650 to 850° C.
    Type: Application
    Filed: October 15, 2013
    Publication date: December 24, 2015
    Inventors: Shin IMAIZUMI, Hideo SASAOKA, Shinichi YASUDA, Yutaka KAWATAKE, Takahiro SAKAMOTO
  • Publication number: 20140011090
    Abstract: Provided are nickel manganese composite hydroxide particles having a small and uniform particle size and having a double structure which enables to obtain a cathode active material having a hollow structure, and a manufacturing method thereof. When obtaining the nickel manganese composite hydroxide by a reaction crystallization, using an aqueous solution for nucleation, which includes at least a metallic compound that contains nickel, a metallic compound that contains manganese and an ammonium ion donor and controlling the pH value that is measured at a standard solution temperature of 25° C. is 10.5 to 12.0, nucleation is performed in an oxidizing atmosphere in which the oxygen concentration is greater than 1% by volume, and then nuclei are grown by switching the atmosphere from the oxidizing atmosphere to a mixed atmosphere of oxygen and inert gas in which the oxygen concentration is 1% by volume or less.
    Type: Application
    Filed: March 28, 2011
    Publication date: January 9, 2014
    Inventors: Hiroyuki Toya, Kensaku Mori, Shin Imaizumi, Kenji Ikeuchi, Toshiyuki Osako