Patents by Inventor Shinji Eda

Shinji Eda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140287269
    Abstract: Provided are a magnetic disk substrate and a method of manufacturing the same, wherein the magnetic disk substrate has very few defects present on its surface with an arithmetic mean roughness (Ra) at a level in the vicinity of 0.1 nm and thus is suitable as a substrate for a magnetic disk with high recording density. The magnetic disk glass substrate is such that the arithmetic mean roughness (Ra) of the main surface of the glass substrate measured using an atomic force microscope with a resolution of 256×256 pixels in a 2 ?m×2 ?m square is 0.12 nm or less and the number of defects detected to have a size of 0.1 ?m to 0.6 ?m in plan view and a depth of 0.5 nm to 2 nm is less than 10 per 24 cm2, wherein the defects are each detected using a shift in wavelength between incident light and reflected light upon irradiating and scanning helium neon laser light with a wavelength of 632 nm on the main surface of the glass substrate.
    Type: Application
    Filed: June 9, 2014
    Publication date: September 25, 2014
    Applicant: HOYA CORPORATION
    Inventors: Shinji EDA, Hideki ISONO, Takashi MAEDA, Hiroshi TSUCHIYA, Yoshinori MARUMO
  • Patent number: 8806893
    Abstract: A manufacturing method of a glass blank for magnetic disk including a pair of principal surfaces, the method including: dropping process for dropping a lump of molten glass; pressing process for forming a sheet glass material by sandwiching simultaneously the lump from both sides of the dropping path of the lump with surfaces of the pair of dies facing together, and performing press forming to the lump; and temperature adjusting process for adjusting temperature of the lump before the pressing process such that viscosity variation of the lump is reduced with respect to positions over the entirety of the lump in the pressing process.
    Type: Grant
    Filed: February 15, 2012
    Date of Patent: August 19, 2014
    Assignee: Hoya Corporation
    Inventors: Hideki Isono, Akira Murakami, Shinji Eda
  • Patent number: 8806895
    Abstract: The present invention provides a manufacturing method of a sheet glass material excellent in flatness. A manufacturing method of glass substrate for magnetic disk including a pair of principal surfaces, the method comprising the steps of: dropping process for dropping a lump of molten glass; pressing process for forming a sheet glass material by performing press forming to the lump while sandwiching the lump from both sides of the dropping path of the lump with facing surfaces of a pair of dies, the pair of dies being set to substantially the same temperature; and processing process for processing the sheet glass material, while the lump drops down while revolving around its dropping axis.
    Type: Grant
    Filed: December 7, 2011
    Date of Patent: August 19, 2014
    Assignee: Hoya Corporation
    Inventors: Shinji Eda, Hideki Isono, Akira Murakami
  • Publication number: 20140223964
    Abstract: The present invention provides a method for efficiently manufacturing a glass substrate for magnetic disk having good accuracy of a surface irregularity and an impact resistance. The method includes the steps of: performing press forming to molten glass to prepare a sheet glass material, the sheet glass material having a roughness of the principal surface of 0.01 ?m or less and target flatness of a glass substrate for magnetic disk; chemically strengthening the sheet glass material by dipping the sheet glass material in a chemically strengthening salt, thereby preparing a disk substrate; polishing the principal surfaces of the disk substrate. A thickness of the sheet glass material prepared in the press forming step is larger than a target thickness of the glass substrate for magnetic disk by a polishing quantity of the principal surface polishing step.
    Type: Application
    Filed: April 17, 2014
    Publication date: August 14, 2014
    Applicant: HOYA CORPORATION
    Inventors: Shinji EDA, Hideki ISONO
  • Patent number: 8785010
    Abstract: Provided are a magnetic disk substrate and a method of manufacturing the same, wherein the magnetic disk substrate has very few defects present on its surface with an arithmetic mean roughness (Ra) at a level in the vicinity of 0.1 nm and thus is suitable as a substrate for a magnetic disk with high recording density. The magnetic disk glass substrate is such that the arithmetic mean roughness (Ra) of the main surface of the glass substrate measured using an atomic force microscope with a resolution of 256×256 pixels in a 2 ?m×2 ?m square is 0.12 nm or less and the number of defects detected to have a size of 0.1 ?m to 0.6 ?m in plan view and a depth of 0.5 nm to 2 nm is less than 10 per 24 cm2, wherein the defects are each detected using a shift in wavelength between incident light and reflected light upon irradiating and scanning helium neon laser light with a wavelength of 632 nm on the main surface of the glass substrate.
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: July 22, 2014
    Assignee: Hoya Corporation
    Inventors: Shinji Eda, Hideki Isono, Takashi Maeda, Hiroshi Tsuchiya, Yoshinori Marumo
  • Patent number: 8783063
    Abstract: A glass substrate for a magnetic disk of the invention is a disk-shaped glass substrate for a magnetic disk where the substrate has a main surface and end face and is subjected to chemical reinforcement treatment, and is characterized in that the penetration length in the uppermost-portion stress layer on the main surface is 49.1 ?m or less, and that assuming that an angle between the main surface and compressive stress in the stress profile by a Babinet compensator method is ?, a value y of {12·t·ln(tan ?)+(49.1/t)} is the penetration length in the uppermost-portion stress layer or less.
    Type: Grant
    Filed: January 12, 2012
    Date of Patent: July 22, 2014
    Assignee: Hoya Corporation
    Inventors: Kinobu Osakabe, Hideki Isono, Katsuyuki Iwata, Shinji Eda, Kenichiro Terada
  • Patent number: 8733129
    Abstract: The present invention provides a method for efficiently manufacturing a glass substrate for magnetic disk having good accuracy of a surface irregularity and an impact resistance. The method includes the steps of: performing press forming to molten glass to prepare a sheet glass material, the sheet glass material having a roughness of the principal surface of 0.01 ?m or less and target flatness of a glass substrate for magnetic disk; chemically strengthening the sheet glass material by dipping the sheet glass material in a chemically strengthening salt, thereby preparing a disk substrate; polishing the principal surfaces of the disk substrate. A thickness of the sheet glass material prepared in the press forming step is larger than a target thickness of the glass substrate for magnetic disk by a polishing quantity of the principal surface polishing step.
    Type: Grant
    Filed: December 27, 2010
    Date of Patent: May 27, 2014
    Assignee: Hoya Corporation
    Inventors: Shinji Eda, Hideki Isono
  • Patent number: 8640497
    Abstract: To provide a magnetic-disk glass substrate manufacturing method that can reduce the inner diameter dimensional error.
    Type: Grant
    Filed: January 24, 2008
    Date of Patent: February 4, 2014
    Assignees: Hoya Corporation, Hoya Glass Disk (thailand) Ltd.
    Inventors: Ryuuichi Kashima, Hideki Isono, Shinji Eda, Tomotaka Yokoyama, Tadashi Tomonaga, Kraisorn Phandon, Weeraphan Yayod
  • Publication number: 20130042649
    Abstract: A manufacturing method of a glass blank for magnetic disk including a pair of principal surfaces, the method including: dropping process for dropping a lump of molten glass; pressing process for forming a sheet glass material by sandwiching simultaneously the lump from both sides of the dropping path of the lump with surfaces of the pair of dies facing together, and performing press forming to the lump; and temperature adjusting process for adjusting temperature of the lump before the pressing process such that viscosity variation of the lump is reduced with respect to positions over the entirety of the lump in the pressing process.
    Type: Application
    Filed: February 15, 2012
    Publication date: February 21, 2013
    Applicant: HOYA CORPORATION
    Inventors: Hideki ISONO, Akira Murakami, Shinji Eda
  • Publication number: 20130025320
    Abstract: A manufacturing method of a glass substrate for magnetic disk including a pair of principal surfaces is disclosed The method includes the steps of: dropping process for dropping a lump in vertically downward direction, the lump made by cutting molten glass; pressing process for forming a sheet glass material by sandwiching substantially simultaneously the lump from both sides of the dropping path of the lump with surfaces of the pair of dies at the timing when at least a cut mark of the lump protrudes from a pair of dies facing together, and performing press forming to the lump; and removing process for removing the glass material protruding from the pair of dies.
    Type: Application
    Filed: January 31, 2012
    Publication date: January 31, 2013
    Applicant: HOYA CORPORATION
    Inventors: Hideki Isono, Shinji Eda
  • Publication number: 20120151967
    Abstract: There are provided, a method for efficiently manufacturing a glass substrate for magnetic disk in which the degree of surface irregularity of the principal surface is suppressed, and the glass substrate for magnetic disk. When manufacturing a glass substrate for magnetic disk including a pair of principal surfaces, a glass blank is formed by pressing molten glass or softened glass with planar press forming surfaces of dies in such a way that the molten glass or the softened glass is sandwiched from the both sides. Temperature condition is equalized around the pair of principal surfaces of the glass blank during the pressing.
    Type: Application
    Filed: March 31, 2011
    Publication date: June 21, 2012
    Inventors: Shinji Eda, Hideki Isono
  • Publication number: 20120144865
    Abstract: The present invention provides a manufacturing method of a sheet glass material excellent in flatness. A manufacturing method of glass substrate for magnetic disk including a pair of principal surfaces, the method comprising the steps of: dropping process for dropping a lump of molten glass; pressing process for forming a sheet glass material by performing press forming to the lump while sandwiching the lump from both sides of the dropping path of the lump with facing surfaces of a pair of dies, the pair of dies being set to substantially the same temperature; and processing process for processing the sheet glass material, while the lump drops down while revolving around its dropping axis.
    Type: Application
    Filed: December 7, 2011
    Publication date: June 14, 2012
    Applicant: HOYA CORPORATION
    Inventors: Shinji EDA, Hideki Isono, Akira Murakami
  • Publication number: 20120135153
    Abstract: A glass substrate for a magnetic disk of the invention is a disk-shaped glass substrate for a magnetic disk where the substrate has a main surface and end face and is subjected to chemical reinforcement treatment, and is characterized in that the penetration length in the uppermost-portion stress layer on the main surface is 49.1 ?m or less, and that assuming that an angle between the main surface and compressive stress in the stress profile by a Babinet compensator method is ?, a value y of {12·t·ln(tan ?)+(49.1/t)} is the penetration length in the uppermost-portion stress layer or less.
    Type: Application
    Filed: January 12, 2012
    Publication date: May 31, 2012
    Applicant: HOYA CORPORATION
    Inventors: Kinobu OSAKABE, Hideki ISONO, Katsuyuki IWATA, Shinji EDA, Kenichiro TERADA
  • Patent number: 8119267
    Abstract: A glass substrate for a magnetic disk of the invention is a disk-shaped glass substrate for a magnetic disk where the substrate has a main surface and end face and is subjected to chemical reinforcement treatment, and is characterized in that the penetration length in the uppermost-portion stress layer on the main surface is 49.1 ?m or less, and that assuming that an angle between the main surface and compressive stress in the stress profile by a Babinet compensator method is ?, a value y of {12·t·ln(tan ?)+(49.1/t)} is the penetration length in the uppermost-portion stress layer or less.
    Type: Grant
    Filed: September 26, 2008
    Date of Patent: February 21, 2012
    Assignee: Hoya Corporation
    Inventors: Kinobu Osakabe, Hideki Isono, Katsuyuki Iwata, Shinji Eda, Kenichiro Terada
  • Publication number: 20110171415
    Abstract: Provided are a magnetic disk substrate and a method of manufacturing the same, wherein the magnetic disk substrate has very few defects present on its surface with an arithmetic mean roughness (Ra) at a level in the vicinity of 0.1 nm and thus is suitable as a substrate for a magnetic disk with high recording density. The magnetic disk glass substrate is such that the arithmetic mean roughness (Ra) of the main surface of the glass substrate measured using an atomic force microscope with a resolution of 256×256 pixels in a 2 ?m×2 ?m square is 0.12 nm or less and the number of defects detected to have a size of 0.1 ?m to 0.6 ?m in plan view and a depth of 0.5 nm to 2 nm is less than 10 per 24 cm2, wherein the defects are each detected using a shift in wavelength between incident light and reflected light upon irradiating and scanning helium neon laser light with a wavelength of 632 nm on the main surface of the glass substrate.
    Type: Application
    Filed: September 29, 2009
    Publication date: July 14, 2011
    Applicant: HOYA CORPORATION
    Inventors: Shinji Eda, Hideki Isono, Takashi Maeda, Hiroshi Tsuchiya, Yoshinori Marumo
  • Publication number: 20110159321
    Abstract: The present invention provides a method for efficiently manufacturing a glass substrate for magnetic disk having good accuracy of a surface irregularity and an impact resistance. The method includes the steps of: performing press forming to molten glass to prepare a sheet glass material, the sheet glass material having a roughness of the principal surface of 0.01 ?m or less and target flatness of a glass substrate for magnetic disk; chemically strengthening the sheet glass material by dipping the sheet glass material in a chemically strengthening salt, thereby preparing a disk substrate; polishing the principal surfaces of the disk substrate. A thickness of the sheet glass material prepared in the press forming step is larger than a target thickness of the glass substrate for magnetic disk by a polishing quantity of the principal surface polishing step.
    Type: Application
    Filed: December 27, 2010
    Publication date: June 30, 2011
    Applicant: HOYA CORPORATION
    Inventors: Shinji Eda, Hideki Isono
  • Publication number: 20110159320
    Abstract: The present invention provides a glass substrate for magnetic disk in which surface irregularity of a principal surface is suppressed and a method for efficiently manufacturing a glass substrate for magnetic disk. The method includes the steps of: forming a sheet glass material by performing press forming to molten glass, a principal surface of the sheet glass material having target flatness for the glass substrate for magnetic disk, the sheet glass material having a surface shape to be ground using a grinding abrasive grain; grinding the sheet glass material using a fixed abrasive grain; and polishing the sheet glass material using a loose abrasive grain, the sheet glass material having surface irregularity of the principal surface ground using the fixed abrasive grain.
    Type: Application
    Filed: December 27, 2010
    Publication date: June 30, 2011
    Applicant: HOYA CORPORATION
    Inventors: Shinji EDA, Hideki Isono
  • Publication number: 20100190038
    Abstract: A glass substrate for a magnetic disk of the invention is a disk-shaped glass substrate for a magnetic disk where the substrate has a main surface and end face and is subjected to chemical reinforcement treatment, and is characterized in that the penetration length in the uppermost-portion stress layer on the main surface is 49.1 ?m or less, and that assuming that an angle between the main surface and compressive stress in the stress profile by a Babinet compensator method is ?, a value y of {12·t·ln(tan ?)+(49.1/t)} is the penetration length in the uppermost-portion stress layer or less.
    Type: Application
    Filed: September 26, 2008
    Publication date: July 29, 2010
    Applicant: HOYA CORPORATION
    Inventors: Kinobu Osakabe, Hideki Isono, Katsuyuki Iwata, Shinji Eda, Kenichiro Terada
  • Patent number: 7703303
    Abstract: A magnetic disk glass substrate manufacturing method includes a step of polishing a surface of a glass substrate to a mirror surface, a gas heating process step of causing a heated atmosphere and the glass substrate to contact each other so as to heat the glass substrate at a temperature T0, a step of causing a chemically strengthening salt melted exceeding a freezing temperature TF and the glass substrate to contact each other so as to chemically strengthen the glass substrate at a temperature T1, a gas cooling process step of causing a gas coolant and the glass substrate to contact each other so as to cool the glass substrate to a temperature T2, and a liquid cooling process step of causing a liquid coolant and the glass substrate to contact each other so as to cool the glass substrate to a temperature T3, the above-mentioned steps being included in this order, wherein the temperature T2 is set to a temperature less than the freezing temperature TF of the chemical strengthening salt in a gas cooling process
    Type: Grant
    Filed: March 14, 2005
    Date of Patent: April 27, 2010
    Assignee: Hoya Corporation
    Inventors: Hideki Isono, Shinji Eda, Kazuhiko Maeda, Naohiro Kamiya, Nobuyuki Eto
  • Publication number: 20100024484
    Abstract: To provide a magnetic-disk glass substrate manufacturing method that can reduce the inner diameter dimensional error.
    Type: Application
    Filed: January 24, 2008
    Publication date: February 4, 2010
    Applicants: Hoya Corporation, Hoya Glass Disk (Thailand) Ltd
    Inventors: Ryuuichi Kashima, Hideki Isono, Shinji Eda, Tomotaka Yokoyama, Tadashi Tomonaga, Kraisorn Phandon, Weeraphan Yayod