Patents by Inventor Shinji Kouda

Shinji Kouda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150244227
    Abstract: A rotary electric machine includes a rotor and a stator. A stator core has n in-phase slots provided in the circumferential direction and correspond to magnetic poles, and into each of which phase windings of the same phase are installed. Each of the phase windings is divided into 2n portions in an extending direction so that each of the phase windings is configured by a first partial winding, a second partial winding, . . . , and a 2n-th partial winding arranged from one end positioned in the extending direction in sequence. The first partial winding and the 2n-th partial winding are inserted into different in-phase slots of the stator core. Counted from one end positioned in the extending direction, the 2m-th (1?m?n) partial winding at an even-numbered position and the (2m?1)-th partial winding are inserted into different in-phase slots of the stator core.
    Type: Application
    Filed: February 20, 2015
    Publication date: August 27, 2015
    Inventors: Toru WAKIMOTO, Yoshimitsu TAKAHASHI, Shinichi NINO, Shinji KOUDA
  • Patent number: 8629586
    Abstract: An electric rotating machine includes a rotor, a stator in which a coil is so wound as to have an coil end, and a coolant supply pipe. The coolant supply pipe lies with a length thereof extending substantially parallel to an axis of rotation of the rotor and is disposed above the stator in a direction of gravitational force. The coolant supply pipe has a first and a second coolant outlet through which coolant is to be emitted to the coil end. The first and the second coolant outlets are so oriented as to direct streams of the coolant to a first area and a second area of the coil end which are different in location from each other. This enables the coolant to be emitted to almost the whole of the coil end even when the electric rotating machine is titled in a direction in which the rotor turns.
    Type: Grant
    Filed: December 22, 2010
    Date of Patent: January 14, 2014
    Assignees: Nippon Soken, Inc., Denso Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Akitoshi Minemura, Hirohito Matsui, Naoki Hakamada, Kazuya Onuki, Shinji Kouda, Takashi Matsumoto
  • Patent number: 8586869
    Abstract: An inverter surge-resistant insulated wire, having an enamel baked layer, an adhesive layer, and an extrusion-coated resin layer, around the outer periphery of a conductor, wherein the sum of the thickness of the enamel baked layer, the extrusion-coated resin layer, and the adhesive layer is 60 ?m or more, wherein the thickness of the enamel baked layer is 50 ?m or less, and wherein the extrusion-coated resin layer is formed from a polyphenylene sulfide resin composition, which contains a polyphenylene sulfide polymer having a melt viscosity at 300° C. of 100 Pa·s or more, 2 to 8 mass % of a thermoplastic elastomer, and an antioxidant, and which has a tensile modulus of elasticity at 25° C. of 2,500 MPa or more, and a tensile modulus of elasticity at 250° C. of 10 MPa or more.
    Type: Grant
    Filed: February 25, 2011
    Date of Patent: November 19, 2013
    Assignees: Furukawa Electric Co., Ltd., Denso Corporation, DIC Corporation
    Inventors: Tsuneo Aoi, Dai Fujiwara, Daisuke Muto, Hiromitsu Asai, Shinji Kouda, Fumiaki Abe
  • Patent number: 8552603
    Abstract: An electric rotating machine is provided which includes a stator in which a coil is so wound as to have an coil end and a coolant channel. The coolant channel has defined therein a flow path through which coolant flows and a flow separator disposed in the flow path and a first and a second coolant outlet. The flow separator works to separate a flow of the coolant into at least a first and a second coolant streams. The first coolant outlet communicates with the first coolant stream, while the second coolant outlet communicates with the second coolant stream. The first and second coolant outlets drain the coolant to different portions of the coil end, thereby cooling almost the whole of the coil end even when the electric rotating machine is tilted undesirably.
    Type: Grant
    Filed: December 22, 2010
    Date of Patent: October 8, 2013
    Assignees: Nippon Soken, Inc., Denso Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Akitoshi Minemura, Hirohito Matsui, Naoki Hakamada, Kazuya Onuki, Shinji Kouda, Takashi Matsumoto
  • Patent number: 8368404
    Abstract: A discharge amount measuring device includes a power source, first and second sensors, a calibration wire, and a measuring portion. The power source applies a voltage to a coil of a rotational electric machine. The first sensor detects a current flowing through the coil. The calibration wire has an end connected to the coil. The second sensor detects a current flowing through the calibration wire. The measuring portion forms a calibration line based on a first waveform detected by the first sensor and a second waveform detected by the second sensor. The measuring portion calculates a discharge amount based on the calibration line.
    Type: Grant
    Filed: April 27, 2010
    Date of Patent: February 5, 2013
    Assignees: Nippon Soken, Inc., DENSO CORPORATION
    Inventors: Toru Wakimoto, Yoshimitsu Takahashi, Shinji Kouda
  • Patent number: 8253296
    Abstract: The wire 30 forming the stator winding 20 includes the in-slot portions 40 to be disposed in the slots 14 and 15 of the stator core 12 and the turned portions 42 connecting the in-slot portions 40 disposed in the circumferentially different slots 14 and 15. The turned portions 42 formed on axial opposite end sides of the stator core 12. The crank portion 44 which does not twist is formed at substantially the center of the turned portion 42. Steps are formed at sections of the turned portion 42 which protrude outside the stator core 12 from the slots 14 and 15. Further, the turned portion 42 of the wire 30 also has two steps 48 formed between the substantially central crank portion 44 and each of the steps 46 formed at the protruding sections of the turned portion 42.
    Type: Grant
    Filed: July 25, 2011
    Date of Patent: August 28, 2012
    Assignee: Denso Corporation
    Inventors: Shinji Kouda, Hiroaki Kajiura, Masahiro Takada
  • Patent number: 8247934
    Abstract: The electric rotating machine includes a rotor relatable around a rotating shaft disposed horizontally, a stator core formed with slots, and a stator coil constituted of in-slot portions each of which is accommodated in a corresponding one of the slots, and turn portions each of which connects corresponding adjacent two of the in-slot portions at a position outside the stator core. The turn portions form a coil end projecting axially outward from an end surface of the stator core at each of both axial end sides of the stator core. The coil end is formed in a cylindrical shape including an axial end surface of a flat shape, and inner and outer peripheral surfaces of a circular shape. The electric rotating machine further includes a coolant supply section to supply coolant to an upper part of the outer peripheral surface of the coil end.
    Type: Grant
    Filed: April 21, 2010
    Date of Patent: August 21, 2012
    Assignees: Nippon Soken, Inc., Denso Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Hirohito Matsui, Sadahisa Onimaru, Shinji Kouda, Ryosake Utaka, Munehiro Kamiya, Hiroshi Kaneiwa
  • Patent number: 8212449
    Abstract: A stator core for a rotary electric machine is provided. The stator includes an annular stator core having a plurality of slots punched and arranged in the circumferential direction, being straight in the axial direction, and a stator winding consisting of wire members. The wire members have respective straight portions accommodated in respective slots. Each of the wire members has a conductor portion having a rectangular cross section and an insulating coating covering the conductor portion. An adhesive member is provided between each of the straight portions and the wall surface of each slot. In each slot, the adhesive member adheres the straight portions to the wall surface. Thus, the stator core can maintain the space factor of the wire members accommodated in each slot and suppress vibration of the wire members during the operation of the rotary electric machine to reliably reduce generation of peculiar noise or magnetic noise.
    Type: Grant
    Filed: March 30, 2010
    Date of Patent: July 3, 2012
    Assignee: Denso Corporation
    Inventor: Shinji Kouda
  • Patent number: 8203251
    Abstract: A stator includes a stator core, a stator coil comprised of a plurality of electric wires, and at least one restraint. Each of the electric wires has a plurality of in-slot portions received in slots of the stator core and a plurality of turn portions that are located outside of the slots to connect the in-slot portions. The restraint is mounted to end parts of the turn portions belonging to a turn portion group of the electric wires to restrain relative radial movement between the turn portions of the turn portion group. All the turn portions of the turn portion group protrude from the same slot of the stator core. The end parts of the turn portions respectively adjoin the in-slot portions of the electric wires received in the same slot of the stator core and align with each other in a radial direction of the stator core.
    Type: Grant
    Filed: April 27, 2010
    Date of Patent: June 19, 2012
    Assignee: Denso Corporation
    Inventors: Atsuo Ishizuka, Shinji Kouda
  • Publication number: 20120019081
    Abstract: A stator includes an annular stator core and a stator coil. The stator coil is formed of a plurality of electric wires mounted on the stator core. The stator coil has a coil end part that protrudes from an axial end face of the stator core so as to be located outside slots of the stator core. The electric wires forming the stator coil are grouped into a plurality of electric wire sets. Each of the electric wire sets consists of a predetermined number of the electric wires which are electrically connected to one another. The stator coil further includes a plurality of bridging wires. Each of the bridging wires extends, on an axially outer periphery of the coil end part of the stator coil, to electrically connect a corresponding pair of the electric wire sets. Further, at least two of the bridging wires are fixed to one another.
    Type: Application
    Filed: July 20, 2011
    Publication date: January 26, 2012
    Applicant: DENSO CORPORATION
    Inventors: Akito Tamura, Shinji Kouda
  • Publication number: 20120007462
    Abstract: The wire 30 forming the stator winding 20 includes the in-slot portions 40 to be disposed in the slots 14 and 15 of the stator core 12 and the turned portions 42 connecting the in-slot portions 40 disposed in the circumferentially different slots 14 and 15. The turned portions 42 formed on axial opposite end sides of the stator core 12. The crank portion 44 which does not twist is formed at substantially the center of the turned portion 42. Steps are formed at sections of the turned portion 42 which protrude outside the stator core 12 from the slots 14 and 15. Further, the turned portion 42 of the wire 30 also has two steps 48 formed between the substantially central crank portion 44 and each of the steps 46 formed at the protruding sections of the turned portion 42.
    Type: Application
    Filed: July 25, 2011
    Publication date: January 12, 2012
    Applicant: DENSO CORPORATION
    Inventors: Shinji Kouda, Hiroaki Kajiura, Masahiro Takada
  • Publication number: 20110226508
    Abstract: An inverter surge-resistant insulated wire, having an enamel baked layer, an adhesive layer, and an extrusion-coated resin layer, around the outer periphery of a conductor, wherein the sum of the thickness of the enamel baked layer, the extrusion-coated resin layer, and the adhesive layer is 60 ?m or more, wherein the thickness of the enamel baked layer is 50 ?m or less, and wherein the extrusion-coated resin layer is formed from a polyphenylene sulfide resin composition, which contains a polyphenylene sulfide polymer having a melt viscosity at 300° C. of 100 Pa·s or more, 2 to 8 mass % of a thermoplastic elastomer, and an antioxidant, and which has a tensile modulus of elasticity at 25° C. of 2,500 MPa or more, and a tensile modulus of elasticity at 250° C. of 10 MPa or more.
    Type: Application
    Filed: February 25, 2011
    Publication date: September 22, 2011
    Applicants: FURUKAWA ELECTRIC CO., LTD., DENSO CORPORATION, DIC CORPORATION
    Inventors: Tsuneo AOI, Dai FUJIWARA, Daisuke MUTO, Hiromitsu ASAI, Shinji KOUDA, Fumiaki ABE
  • Patent number: 8008830
    Abstract: The wire 30 forming the stator winding 20 includes the in-slot portions 40 to be disposed in the slots 14 and 15 of the stator core 12 and the turned portions 42 connecting the in-slot portions 40 disposed in the circumferentially different slots 14 and 15. The turned portions 42 formed on axial opposite end sides of the stator core 12. The crank portion 44 which does not twist is formed at substantially the center of the turned portion 42. Steps are formed at sections of the turned portion 42 which protrude outside the stator core 12 from the slots 14 and 15. Further, the turned portion 42 of the wire 30 also has two steps 48 formed between the substantially central crank portion 44 and each of the steps 46 formed at the protruding sections of the turned portion 42.
    Type: Grant
    Filed: March 4, 2008
    Date of Patent: August 30, 2011
    Assignee: Denso Corporation
    Inventors: Shinji Kouda, Hiroaki Kajiura, Masahiro Takada
  • Patent number: 7994677
    Abstract: A stator for a multiple-phase rotary electric machine is provided with a stator core with slots and a coil formed of a plurality of windings for individual phases. Each winding has slot-accommodated portions accommodated in different slots, turn portions connecting the slot-accommodated portions outside of the slots in an axial direction, and a return portion that connects two of the turn portions and changes a winding direction of the winding at given slots. The turn portions include specific turn portions which are the same in a circumferential position as the turn portion connected to one of the return portion. The first and second windings are jointed to each other via a joined portion disposed in a specific slot among the slots.
    Type: Grant
    Filed: November 26, 2008
    Date of Patent: August 9, 2011
    Assignee: Denso Corporation
    Inventors: Shinji Kouda, Shinichi Ogawa, Akiya Shichijoh, Takeo Maekawa
  • Publication number: 20110156509
    Abstract: An electric rotating machine includes a rotor, a stator in which a coil is so wound as to have an coil end, and a coolant supply pipe. The coolant supply pipe lies with a length thereof extending substantially parallel to an axis of rotation of the rotor and is disposed above the stator in a direction of gravitational force. The coolant supply pipe has a first and a second coolant outlet through which coolant is to be emitted to the coil end. The first and the second coolant outlets are so oriented as to direct streams of the coolant to a first area and a second area of the coil end which are different in location from each other. This enables the coolant to be emitted to almost the whole of the coil end even when the electric rotating machine is titled in a direction in which the rotor turns.
    Type: Application
    Filed: December 22, 2010
    Publication date: June 30, 2011
    Applicants: NIPPON SOKEN, INC., DENSO CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Akitoshi MINEMURA, Hirohito Matsui, Naoki Hakamada, Kazuya Onuki, Shinji Kouda, Takashi Matsumoto
  • Publication number: 20110156508
    Abstract: An electric rotating machine is provided which includes a stator in which a coil is so wound as to have an coil end and a coolant channel. The coolant channel has defined therein a flow path through which coolant flows and a flow separator disposed in the flow path and a first and a second coolant outlet. The flow separator works to separate a flow of the coolant into at least a first and a second coolant streams. The first coolant outlet communicates with the first coolant stream, while the second coolant outlet communicates with the second coolant stream. The first and second coolant outlets drain the coolant to different portions of the coil end, thereby cooling almost the whole of the coil end even when the electric rotating machine is tilted undesirably.
    Type: Application
    Filed: December 22, 2010
    Publication date: June 30, 2011
    Applicants: NIPPON SOKEN, INC., DENSO CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Akitoshi MINEMURA, Hirohito Matsui, Naoki Hakamada, Kazuya Onuki, Shinji Kouda, Takashi Matsumoto
  • Patent number: 7923884
    Abstract: In a stator coil of a rotary electric machine, a first crank portion radially shifts one side of a turn portion from the other side thereof by a first length. The one side extends to one of paired straight portions, and the other side extends to the other thereof. A second crank portion radially shifts one side of a turn portion from the other side thereof by a second length. The one side extends to one of the paired straight portions, and the other side extends to the other thereof. The first length is equivalent to a radial width of the turn portion of the first segment of each set. The second length allows the second crank portion of the second segment of each of the sets to substantially overlay the first crank portion of the first segment of each set.
    Type: Grant
    Filed: November 18, 2005
    Date of Patent: April 12, 2011
    Assignee: Denso Corporation
    Inventors: Masahiro Seguchi, Shinji Kouda, Tetsuya Gorohata
  • Patent number: 7923885
    Abstract: A stator for a multiple-phase rotary electric machine provided a stator core with slots and a coil formed of a plurality of windings for individual phases. Each winding has slot-accommodated portions held in different slots, turn portions connecting the slot-accommodated portions outside of the slots in an axial direction, and a return portion that connects two of the turn portions and changes a winding direction of the winding at given slots. The turn portions include specific turn portions which are the same in a circumferential position as the turn portion connected to the one of the return portion. The specific turn portions are located, in a radial direction, to be drawn apart from the rotor than the slot-accommodated portions connected to the specific turn portions.
    Type: Grant
    Filed: November 26, 2008
    Date of Patent: April 12, 2011
    Assignee: Denso Corporation
    Inventors: Shinichi Ogawa, Shinji Kouda, Akiya Shichijoh, Takeo Maekawa
  • Publication number: 20100270887
    Abstract: A stator includes a stator core, a stator coil comprised of a plurality of electric wires, and at least one restraint. Each of the electric wires has a plurality of in-slot portions received in slots of the stator core and a plurality of turn portions that are located outside of the slots to connect the in-slot portions. The restraint is mounted to end parts of the turn portions belonging to a turn portion group of the electric wires to restrain relative radial movement between the turn portions of the turn portion group. All the turn portions of the turn portion group protrude from the same slot of the stator core. The end parts of the turn portions respectively adjoin the in-slot portions of the electric wires received in the same slot of the stator core and align with each other in a radial direction of the stator core.
    Type: Application
    Filed: April 27, 2010
    Publication date: October 28, 2010
    Applicant: DENSO CORPORATION
    Inventors: Atsuo ISHIZUKA, Shinji Kouda
  • Publication number: 20100271002
    Abstract: A discharge amount measuring device includes a power source, first and second sensors, a calibration wire, and a measuring portion. The power source applies a voltage to a coil of a rotational electric machine. The first sensor detects a current flowing through the coil. The calibration wire has an end connected to the coil. The second sensor detects a current flowing through the calibration wire. The measuring portion forms a calibration line based on a first waveform detected by the first sensor and a second waveform detected by the second sensor. The measuring portion calculates a discharge amount based on the calibration line.
    Type: Application
    Filed: April 27, 2010
    Publication date: October 28, 2010
    Applicants: NIPPON SOKEN, INC., DENSO CORPORATION
    Inventors: Toru Wakimoto, Yoshimitsu Takahashi, Shinji Kouda