Patents by Inventor Shinji Mitao

Shinji Mitao has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10125416
    Abstract: The present invention provides a steel for nitrocarburizing having excellent mechanical workability before nitrocarburizing, and showing excellent fatigue properties after nitrocarburizing, which is suitable for applying in mechanical structural components for automobiles etc. prepared by adjusting the composition so that it contains in mass %, C: 0.01% or more and less than 0.10%, Si: 1.0% or less, Mn: 0.5% to 3.0%, P: 0.02% or less, S: 0.06% or less, Cr: 0.3% to 3.0%, Mo: 0.005% to 0.4%, V: 0.02% to 0.5%, Nb: 0.003% to 0.15%, Al: 0.005% to 0.2%, and Sb: 0.0005% to 0.02%, and the balance including Fe and incidental impurities, and setting the area ratio of bainite phase to the whole microstructure to more than 50%.
    Type: Grant
    Filed: July 22, 2013
    Date of Patent: November 13, 2018
    Assignees: JFE STEEL CORPORATION, JFE BARS AND SHAPES
    Inventors: Yasuhiro Omori, Kiyoshi Uwai, Shinji Mitao, Takashi Iwamoto, Keisuke Ando, Kunikazu Tomita
  • Patent number: 9732395
    Abstract: A method is provided with which a bearing steel, even when obtained from an ingot, is made to have a segregation part reduced in the degree of segregation and maximum inclusion diameter. The ingot contains 0.56-0.70 mass % C, 0.15-0.50 mass %, excluding 0.50 mass %, Si, 0.60-1.50 mass % Mn, 0.50-1.10 mass % Cr, 0.05-0.5 mass % Mo, up to 0.025 mass % P, up to 0.025 mass % S, 0.005-0.500 mass % Al, up to 0.0015 mass % O, and 0.0030-0.015 mass % N, with the remainder comprising Fe and incidental impurities. The ingot has a degree of segregation of 2.8 or less and a predicted value of the maximum diameter of inclusions present in 30,000 mm2 of the ingot, as calculated by extreme value statistics, of 60 ?m or less.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: August 15, 2017
    Assignees: JFE STEEL CORPORATION, NTN CORPORATION
    Inventors: Minoru Honjo, Kiyoshi Uwai, Shinji Mitao
  • Patent number: 9139887
    Abstract: The present invention provides bearing steel, comprising a chemical composition including by mass %, C: 0.56%?[% C]?0.70%, Si: 0.15%?[% Si]<0.50%, Mn: 0.60%?[% Mn]?1.50%, Cr: 0.50%?[% Cr]?1.10%, Mo: 0.05%?[% Mo]?0.5%, P: [% P]?0.025%, S: [% S]?0.025%, Al: 0.005%?[% Al]?0.500%, O: [% O]?0.0015%, N: 0.0030%?[% N]?0.015%, and remainder as Fe and incidental impurities.
    Type: Grant
    Filed: May 24, 2011
    Date of Patent: September 22, 2015
    Assignees: JFE STEEL CORPORATION, NTN CORPORATION
    Inventors: Minoru Honjo, Kazukuni Hase, Tatsumi Kimura, Shinji Mitao
  • Publication number: 20150159261
    Abstract: The present invention provides a steel for nitrocarburizing having excellent mechanical workability before nitrocarburizing, and showing excellent fatigue properties after nitrocarburizing, which is suitable for applying in mechanical structural components for automobiles etc. prepared by adjusting the composition so that it contains in mass %, C: 0.01% or more and less than 0.10%, Si: 1.0% or less, Mn: 0.5% to 3.0%, P: 0.02% or less, S: 0.06% or less, Cr: 0.3% to 3.0%, Mo: 0.005% to 0.4%, V: 0.02% to 0.5%, Nb: 0.003% to 0.15%, Al: 0.005% to 0.2%, and Sb: 0.0005% to 0.02%, and the balance including Fe and incidental impurities, and setting the area ratio of bainite phase to the whole microstructure to more than 50%.
    Type: Application
    Filed: July 22, 2013
    Publication date: June 11, 2015
    Inventors: Yasuhiro Omori, Kiyoshi Uwai, Shinji Mitao, Takashi Iwamoto, Keisuke Ando, Kunikazu Tomita
  • Publication number: 20150152516
    Abstract: A pearlite rail contains, by % by mass, 0.70 to 1.0% C, 0.1 to 1.5% Si, 0.01 to 1.5% Mn, 0.001 to 0.035% P, 0.0005 to 0.030% S, and 0.1 to 2.0% Cr by mass with the balance being Fe and inevitable impurities, wherein a ?+? temperature range is 100° C. or lower.
    Type: Application
    Filed: April 25, 2012
    Publication date: June 4, 2015
    Applicant: JFE Steel Corporation
    Inventors: Tatsumi Kimura, Minoru Honjo, Shinji Mitao, Mineyasu Takemasa, Ryo Matsuoka, Yuzuru Kataoka
  • Publication number: 20150041026
    Abstract: A method is provided with which a bearing steel, even when obtained from an ingot, is made to have a segregation part reduced in the degree of segregation and maximum inclusion diameter. The ingot contains 0.56-0.70 mass % C, 0.15-0.50 mass %, excluding 0.50 mass %, Si, 0.60-1.50 mass % Mn, 0.50-1.10 mass % Cr, 0.05-0.5 mass % Mo, up to 0.025 mass % P, up to 0.025 mass % S, 0.005-0.500 mass % Al, up to 0.0015 mass % O, and 0.0030-0.015 mass % N, with the remainder comprising Fe and incidental impurities. The ingot has a degree of segregation of 2.8 or less and a predicted value of the maximum diameter of inclusions present in 30,000 mm2 of the ingot, as calculated by extreme value statistics, of 60 ?m or less.
    Type: Application
    Filed: September 27, 2012
    Publication date: February 12, 2015
    Applicants: JFE STEEL CORPORATION, NTN CORPORATION
    Inventors: Minoru Honjo, Kiyoshi Uwai, Shinji Mitao
  • Publication number: 20150020926
    Abstract: According to the present invention, it is possible to obtain steel for nitrocarburizing having a predetermined chemical composition, a bainite area ratio exceeding 50% and excellent machinability by cutting before nitrocarburizing, and having strength and toughness equivalent to conventional steel, such as SCr420 carburized steel material, and excellent fatigue properties after nitrocarburizing.
    Type: Application
    Filed: February 15, 2013
    Publication date: January 22, 2015
    Inventors: Takashi Iwamoto, Keisuke Ando, Kunikazu Tomita, Yasuhiro Omori, Kiyoshi Uwai, Shinji Mitao
  • Publication number: 20150007904
    Abstract: In an abrasion resistant welded steel pipe, each of a base material and a weld metal contains specific amounts of chemical composition. The base material of the abrasion resistant welded steel pipe has a Vickers hardness within the range of 150 to 250, and the weld metal has a Vickers hardness within the range of 230 to 350. A weld heat affected zone in the abrasion resistant welded steel pipe has a Vickers hardness within the range of 150 to 350. In the weld metal, the dispersion density of a sulfide having an aspect ratio of 5 or more and containing at least one selected from Fe, Mn, and Ti is 10 grains/mm2 or less. The abrasion resistant welded steel pipe that can be produced at high productivity and low cost with no reduction in weld crack resistance can be provided.
    Type: Application
    Filed: January 8, 2013
    Publication date: January 8, 2015
    Applicant: JFE Steel Corporation
    Inventors: Akihiko Tanizawa, Mitsuhiro Okatsu, Keiji Ueda, Kimihiro Nishimura, Shinji Mitao
  • Publication number: 20150004051
    Abstract: A high strength spring steel suppresses ferrite decarburization in a surface layer of a predetermined wire rod manufactured by hot rolling therefrom and possesses excellent decarburization resistance, as compared to conventional high strength spring steel, by optimizing the amount of C, Si, Mn, Cr, Mo and Sb to be added. The spring steel contains, under a certain relationship: 0.35 mass %?C?0.45 mass %; 1.75 mass %?Si?2.40 mass %; 0.1 mass %?Mn?1.0 mass %; 0.01 mass %?Cr<0.50 mass %; 0.01 mass %?Mo?1.00 mass %; P?0.025 mass %; S?0.025 mass %; and O?0.0015 mass %; and at least one selected from 0.035 mass %?Sb?0.12 mass % and 0.035 mass %?Sn?0.20 mass %.
    Type: Application
    Filed: February 14, 2013
    Publication date: January 1, 2015
    Inventors: Minoru Honjo, Kiyoshi Uwai, Shinji Mitao
  • Publication number: 20130186522
    Abstract: A carburizing steel has a composition containing, in mass %, C: 0.1-0.35%; Si: 0.01-0.22%; Mn: 0.3-1.5%; Cr: 1.35-3.0%; P: 0.018% or less; S: 0.02% or less; Al: 0.015-0.05%; N: 0.008-0.015%; and O: 0.0015% or less, each being contained in an amount within a range satisfying formulas (1), (2) and (3) below, and the balance of the composition being Fe and incidental impurities, and the carburizing steel having microstructures before spheroidizing annealing such that a total microstructure proportion of ferrite and pearlite is 85% or more and an average ferrite grain size is 25 ?m or less. 3.1?{([% Si]/2)+[% Mn]+[% Cr]}?2.2 ??(1) [% C]?([% Si]/2)+([% Mn]/5)+2[% Cr]?3.0 ??(2) 2.5?[% Al]/[% N]?1.7 ??(3) [% M] represents content (in mass %) of element M.
    Type: Application
    Filed: November 29, 2011
    Publication date: July 25, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsuyuki Ichimiya, Shinji Mitao
  • Publication number: 20130174945
    Abstract: The present invention provides bearing steel, comprising a chemical composition including by mass %, C: 0.56%?[% C]?0.70%, Si: 0.15%?[% Si]<0.50%, Mn: 0.60%?[% Mn]?1.50%, Cr: 0.50%?[% Cr]?1.10%, Mo: 0.05%?[% Mo]?0.5%, P: [% P]?0.025%, S: [% S]?0.025%, Al: 0.005%?[% Al]?0.500%, O: [% O]?0.0015%, N: 0.0030%?[% N]?0.015%, and remainder as Fe and incidental impurities.
    Type: Application
    Filed: May 24, 2011
    Publication date: July 11, 2013
    Applicants: NTN CORPORATION, JFE STEEL CORPORATION
    Inventors: Minoru Honjo, Kazukuni Hase, Tatsumi Kimura, Shinji Mitao
  • Patent number: 7955445
    Abstract: An internal high hardness type pearlitic rail that has a composition containing 0.73% to 0.85% by mass C, 0.5% to 0.75% by mass Si, 0.3% to 1.0% by mass Mn, 0.035% by mass or less P, 0.0005% to 0.012% by mass S, 0.2% to 1.3% by mass Cr, and the balance being Fe and incidental impurities, in which the value of [% Mn]/[% Cr] is greater than or equal to 0.3 and less than 1.0, where [% Mn] represents the Mn content, and [% Cr] represents the Cr content, and in which the internal hardness of a rail head that is defined by the Vickers hardness of a portion located from a surface layer of the rail head to a depth of at least 25 mm is greater than or equal to 380 Hv and less than 480 Hv.
    Type: Grant
    Filed: March 25, 2008
    Date of Patent: June 7, 2011
    Assignee: JFE Steel Corporation
    Inventors: Minoru Honjo, Tatsumi Kimura, Shinichi Suzuki, Kimihiro Nishimura, Shinji Mitao, Nobuo Shikanai
  • Publication number: 20100116381
    Abstract: An internal high hardness type pearlitic rail that has a composition containing 0.73% to 0.85% by mass C, 0.5% to 0.75% by mass Si, 0.3% to 1.0% by mass Mn, 0.035% by mass or less P, 0.0005% to 0.012% by mass S, 0.2% to 1.3% by mass Cr, and the balance being Fe and incidental impurities, in which the value of [% Mn]/[% Cr] is greater than or equal to 0.3 and less than 1.0, where [% Mn] represents the Mn content, and [% Cr] represents the Cr content, and in which the internal hardness of a rail head that is defined by the Vickers hardness of a portion located from a surface layer of the rail head to a depth of at least 25 mm is greater than or equal to 380 Hv and less than 480 Hv.
    Type: Application
    Filed: March 25, 2008
    Publication date: May 13, 2010
    Applicant: JFE STEEL CORPORATION
    Inventors: Minoru Honjo, Tatsumi Kimura, Shinichi Suzuki, Kimihiro Nishimura, Shinji Mitao, Nobuo Shikanai
  • Patent number: 6375763
    Abstract: A pearlitic steel railroad rail which comprises 0.75 to 0.84% C, 0.10 to 1.0% Si, 0.4 to 2.5% Mn, 0.035% or less P, 0.035% or less S, and 0.05 to 0.6% Nb, by weight. This rail has better wear resistance than the heretofore used pearlitic steel rail and sufficient ductility so cracks do not appear due to thermal dilation and contraction caused by a change of temperature. The rail is consequently very suitable for the use in a mine railroad.
    Type: Grant
    Filed: May 17, 2000
    Date of Patent: April 23, 2002
    Assignee: NKK Corporation
    Inventors: Hiroyasu Yokoyama, Shinji Mitao
  • Patent number: 5580402
    Abstract: Disclosed is an aluminum alloy sheet having a chemical composition of an Si-containing Al--Mg--CU alloy. The aluminum alloy sheet exhibits a streak-shaped modulated structure at a diffraction grating points of an Al--Cu--Mg--system compound in the electron beam diffraction grating image. The above mentioned streak can be generated efficiently when the alloy essentially consists of 1.5 to 3.5% by weight of Mg, 0.3 to 1.0% by weight of Cu, 0.05 to 0.6% by weight of Si, and the balance of Al and inevitable impurities, and the ratio of Mg/Cu is in the range of 2 to 7. The alloy contains 0.01-0.50% of at least one element selected from the group consisting of Sn, Cd, and In.
    Type: Grant
    Filed: November 19, 1993
    Date of Patent: December 3, 1996
    Assignee: NKK Corporation
    Inventors: Takeshi Fujita, Masakazu Niikura, Shinji Mitao, Masataka Suga, Kohei Hasegawa
  • Patent number: 5460666
    Abstract: A method manufacturing an aluminum alloy sheet comprising preparing an aluminum alloy ingot essentially consisting of 1.5 to 3.5% by weight of Mg, 0.3 to 1.0% by weight of Cu, 0.05 to 0.6% by weight of Si, and a balance of Al, in which the ratio of Mg/Cu is in the range of 2 to 7, homogenizing the ingot in one step or in multiple steps, performed at a temperature within a range of 400 to 580.degree. C., preparing an alloy sheet having a desired sheet thickness by subjecting the ingot to a hot rolling and a cold rolling, subjecting the alloy sheet to heat treatment including heating the sheet up to a range of 500.degree. to 580.degree. C. at a heating rate of 3.degree. C./sec. or more, keeping it for 0 to 60 seconds at the temperature reached, and cooling it to 100.degree. C. or less at a looking rate of 2.degree. C./sec. or more, and keeping the alloy sheet at a temperature within a range of 180.degree. to 300.degree. C. for 3 to 60 seconds. Thus, a natural aging-retardated aluminum alloy sheet is obtained.
    Type: Grant
    Filed: March 2, 1994
    Date of Patent: October 24, 1995
    Assignees: NKK Corporation, Mitsubishi Aluminum Co., Ltd.
    Inventors: Takeshi Fujita, Kohei Hasegawa, Shinji Mitao, Masataka Suga, Masakazu Niikura, Koichi Ohori, Hiroshi Saitoh
  • Patent number: 5441582
    Abstract: Disclosed is a method manufacturing an aluminum alloy sheet comprising preparing an aluminum alloy ingot essentially consisting of 1.5 to 3.5% by weight of Mg, 0.3% to 1.0% by weight of Cu, 0.05 to 0.35% by weight of Si, 0.03 to 0.5% by weight of Fe, 0.005 to 0.15% by weight of Ti, 0.0002 to 0.05% by weight of B and a balance of Al, in which the ratio of Mg/Cu is in the range of 2 to 7, homogenizing the ingot in one step or in multiple steps, performed at a temperature within the range of 400.degree. to 580.degree. C., preparing an alloy sheet having a desired sheet thickness by subjecting the ingot to a hot rolling and a cold rolling, subjecting the alloy sheet to a heat treatment including heating the sheet up to a range of 500.degree. to 580.degree. C. at a heating rate of 3.degree. C./second or more, keeping it at the temperature reached for 0 to 60 seconds, and cooling at a cooling rate of 2.degree. C.
    Type: Grant
    Filed: January 27, 1994
    Date of Patent: August 15, 1995
    Assignee: NKK Corporation
    Inventors: Takeshi Fujita, Shinji Mitao, Kohei Hasegawa, Masataka Suga
  • Patent number: 4983357
    Abstract: A heat-resistant TiAl alloy having excellent room-temperature fracture toughness, high-temperature oxidation resistance and high-temperature strength is disclosed. Said alloy consists essentially of from 29 to 35 wt. % aluminum, from 0.5 to 20 wt. % nobium, and at least one element selected from the group consisting of from 0.1 to 1.8 wt. % silicon, and from 0.3 to 5.5 wt. % zirconium, the balance being titanium and incidental impurities. Preferably impurities are limited to 0.6 wt.-% oxygen, 0.1 wt.-% nitrogen and 0.5 wt.-% hydrogen.
    Type: Grant
    Filed: August 3, 1989
    Date of Patent: January 8, 1991
    Assignee: NKK Corporation
    Inventors: Shinji Mitao, Seishi Tsuyama, Kuninori Minakawa