Patents by Inventor Shinsuke KAYANO
Shinsuke KAYANO has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11881749Abstract: The synchronous reluctance motor includes: an annular stator core having slots; and a cylindrical rotor core-having, for each magnetic pole, slits formed by arc-shaped openings which are convex toward a cylinder center and whose apexes are positioned on a q axis. The nth arc that is an inner edge of the opening close to the cylinder center has an arc center point on the q axis at a distance D(n) from-the rotor core. Where the radius of the nth arc with respect to the arc center point is denoted by R(n) and a ratio k(n) is defined as D(n)/R(n), the values of the ratios k(1) to k(n) are determined such that 0.20?k(nmax)?0.37 and k(nmax)< . . . <k(n)< . . . <k(1)<1 are satisfied and a slope a is in a range of (?0.92/nmax)?a?(?0.71/nmax).Type: GrantFiled: March 22, 2019Date of Patent: January 23, 2024Assignee: MITSUBISHI ELECTRIC CORPORATIONInventors: Moriyuki Hazeyama, Shinsuke Kayano
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Patent number: 11855490Abstract: In a rotor in which magnet slots arranged in a V shape so as to open toward the outer circumferential side and having permanent magnets inserted therein are formed in a two-layer structure in a radial direction, the magnet slots in each layer are composed of a pair of slots formed between a center bridge located at the center and respective ones of two radially-outer bridges located between the outer surface of the rotor and the respective slots. Of magnetic fluxes generated from the permanent magnets, magnetic fluxes excluding magnetic fluxes for magnetically saturating the bridges are defined as effective magnetic fluxes. The rotor is configured such that the effective magnetic flux generated from the permanent magnet on the radially outer side is not greater than half the effective magnetic flux generated from the permanent magnet on the radially inner side.Type: GrantFiled: January 10, 2022Date of Patent: December 26, 2023Assignee: Mitsubishi Electric CorporationInventors: Shinsuke Kayano, Tatsuo Nishimura, Junji Kitao, Hitoshi Isoda
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Publication number: 20230344316Abstract: An object of the present disclosure is to provide a rotating electric machine in which a centrifugal force can be relaxed and reluctance torque can be improved. A pair of magnet slots are provided so as to be opposed to each other such that the distance therebetween is narrowed toward the radially inner side while being centered on a d axis of a rotor core, a pair of magnets are inserted in the pair of magnet slots, and center flux barriers are provided on the d axis between the pair of magnet slots. The distance in the radial direction between the first-layer center flux barrier and the second-layer center flux barrier is the smallest among distances between a flux barrier layer for first layer and a flux barrier layer for second layer.Type: ApplicationFiled: January 25, 2023Publication date: October 26, 2023Applicant: Mitsubishi Electric CorporationInventors: Yoshihiro MIYAMA, Shinsuke KAYANO, Kengo Kumagai
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Publication number: 20230283128Abstract: Provided is a rotating electric machine, including: a field magneton; and an armature. In terms of components in a radial direction of the field magneton of magnetic fluxes passing from the field magneton to the armature, a magnetic flux density at a center in an axial direction of the field magneton is lower than a magnetic flux density at an end in the axial direction of the field magneton.Type: ApplicationFiled: July 29, 2022Publication date: September 7, 2023Applicant: Mitsubishi Electric CorporationInventors: Kengo KUMAGAI, Shinsuke Kayano, Takeshi Kubota
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Patent number: 11641175Abstract: A controller for a rotary electric machine may include: at least one memory that stores a temperature prediction data in which a relationship among a rotational speed of a rotary electric machine, a torque information of the rotary electric machine, a temperature of the rotary electric machine at a reference time point, and a temperature of the rotary electric machine after an estimation calculation period elapses from the reference time point, and at least one processor that, at every estimation calculation period, sets the last calculation time before the estimation calculation period as the reference time point, and, by referring to the temperature prediction data, calculates an estimation value of temperature of the rotary electric machine after the estimation calculation period elapses from the last calculation time.Type: GrantFiled: June 9, 2021Date of Patent: May 2, 2023Assignee: Mitsubishi Electric CorporationInventors: Hitoshi Isoda, Shinsuke Kayano, Kengo Kumagai, Noriyuki Wada
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Publication number: 20220320924Abstract: In a rotor in which magnet slots arranged in a V shape so as to open toward the outer circumferential side and having permanent magnets inserted therein are formed in a two-layer structure in a radial direction, the magnet slots in each layer are composed of a pair of slots formed between a center bridge located at the center and respective ones of two radially-outer bridges located between the outer surface of the rotor and the respective slots. Of magnetic fluxes generated from the permanent magnets, magnetic fluxes excluding magnetic fluxes for magnetically saturating the bridges are defined as effective magnetic fluxes. The rotor is configured such that the effective magnetic flux generated from the permanent magnet on the radially outer side is not greater than half the effective magnetic flux generated from the permanent magnet on the radially inner side.Type: ApplicationFiled: January 10, 2022Publication date: October 6, 2022Applicant: Mitsubishi Electric CorporationInventors: Shinsuke KAYANO, Tatsuo NISHIMURA, Junji KITAO, Hitoshi ISODA
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Publication number: 20220216776Abstract: The synchronous reluctance motor includes: an annular stator core having slots; and a cylindrical rotor core-having, for each magnetic pole, slits formed by arc-shaped openings which are convex toward a cylinder center and whose apexes are positioned on a q axis. The nth arc that is an inner edge of the opening close to the cylinder center has an arc center point on the q axis at a distance D(n) from-the rotor core. Where the radius of the nth arc with respect to the arc center point is denoted by R(n) and a ratio k(n) is defined as D(n)/R(n), the values of the ratios k(1) to k(n) are determined such that 0.20?k(nmax)?0.37 and k(nmax)< . . . <k(n)< . . . <k(1)<1 are satisfied and a slope a is in a range of (?0.92/nmax)?a?(?0.71/nmax).Type: ApplicationFiled: March 22, 2019Publication date: July 7, 2022Applicant: Mitsubishi Electric CorporationInventors: Moriyuki HAZEYAMA, Shinsuke KAYANO
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Patent number: 11323056Abstract: To provide a controller for AC rotary electric machine which can reduce an electromagnetic exciting force in the execution region of the magnetic flux weakening control. A controller for AC rotary electric machine, in a specific operating region which is set in an operating region of the magnetic flux weakening control, increases a maximum value of amplitude of fundamental wave components of applied voltages applied to windings more than a normal operating region other than the specific operating region; and calculates dq-axis current command values by the magnetic flux weakening control, in a condition in which the maximum value of amplitude of the fundamental wave components of the applied voltages is increased.Type: GrantFiled: March 11, 2021Date of Patent: May 3, 2022Assignee: Mitsubishi Electric CorporationInventors: Kengo Kumagai, Shinsuke Kayano, Hitoshi Isoda
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Publication number: 20220069760Abstract: To provide a controller for rotary electric machine which can estimate a transitional temperature with good accuracy, while considering the heating amount and the heat radiation amount due to copper loss and iron loss which change according to the operating point of rotational speed and torque, and suppressing the increase in arithmetic load. A controller for rotary electric machine, at calculation timing of every estimation calculation period, by referring to a temperature prediction data in which a relationship among a rotational speed, a torque information, a temperature at a reference time point, and a temperature after lapse of the estimation calculation period from the reference time point, calculates an estimation value of temperature after lapse of the estimation calculation period from the last time calculation timing, corresponding to the present rotational speed, the present torque information, and the estimation value of temperature calculated at the last time calculation timing.Type: ApplicationFiled: June 9, 2021Publication date: March 3, 2022Applicant: Mitsubishi Electric CorporationInventors: Hitoshi ISODA, Shinsuke KAYANO, Kengo KUMAGAI, Noriyuki WADA
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Publication number: 20210376778Abstract: To provide a controller for AC rotary electric machine which can reduce an electromagnetic exciting force in the execution region of the magnetic flux weakening control. A controller for AC rotary electric machine, in a specific operating region which is set in an operating region of the magnetic flux weakening control, increases a maximum value of amplitude of fundamental wave components of applied voltages applied to windings more than a normal operating region other than the specific operating region; and calculates dq-axis current command values by the magnetic flux weakening control, in a condition in which the maximum value of amplitude of the fundamental wave components of the applied voltages is increased.Type: ApplicationFiled: March 11, 2021Publication date: December 2, 2021Applicant: Mitsubishi Electric CorporationInventors: Kengo KUMAGAI, Shinsuke KAYANO, Hitoshi ISODA
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Patent number: 10305342Abstract: A motor, which can reduce a shaft current by a cheap configuration and has a high reliability, is provided. A motor which is provided between an internal combustion engine and a transmission and installed in a housing for connecting the internal combustion engine and the transmission, in which a number of magnetic poles of a rotor is “10×n” (n is a natural number), and a number of teeth of a stator is “12×n” (n is a natural number); and a rotary shaft of the rotor, bearings for supporting the rotary shaft, and the housing are composed of electric conductors; and an electric conductor circuit, which includes the rotary shaft, the bearings, and the housing and is interlinked to the stator, is formed.Type: GrantFiled: October 8, 2013Date of Patent: May 28, 2019Assignee: Mitsubishi Electric CorporationInventors: Shinji Nishimura, Shinsuke Kayano
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Patent number: 10199890Abstract: A rotor core is configured by arranging divided rotor cores coaxially so as to be in close contact with each other such that magnetic pole centers are aligned axially, auxiliary grooves are recessed into respective outer circumferential surfaces of the divided rotor cores between respective magnetic poles so as to have plane symmetry relative to a plane that includes a center position between the magnetic poles and a central axis of the divided rotor cores, and so as to extend from a first axial end to a second axial end of the divided rotor cores, the auxiliary grooves recessed into an outer circumferential surface of an identical divided rotor core have an identical groove shape, and groove widths of the auxiliary grooves are set such that predetermined orders of harmonic components of cogging torque that result from each of the divided rotor cores mutually cancel each other out.Type: GrantFiled: September 7, 2012Date of Patent: February 5, 2019Assignee: Mitsubishi Electric CorporationInventors: Shinsuke Kayano, Masaya Inoue, Shinji Nishimura
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Patent number: 9941760Abstract: Conductor terminals of a plurality of conductor wires that constitute a stator winding each extend outward at a first axial end of a stator core, and among the conductor terminals, conductor terminals through which same-phase electric power flows are respectively connected by crossover wires, and circumferential regions that are occupied by the crossover wires are separated from each other in a circumferential direction.Type: GrantFiled: October 2, 2014Date of Patent: April 10, 2018Assignee: Mitsubishi Electric CorporationInventors: Shinsuke Kayano, Masaya Inoue, Masashi Nakamura
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Patent number: 9935513Abstract: According to an electric motor, a cooling hole is formed outside of a circular arc-like region having an intersection between extension lines from inner side surfaces of adjacent permanent magnets as a center of the circular arc-like region and a distance between the intersection and an intermediate point on the side surface of the permanent magnet as a radius of the circular arc-like region. Thus, heat generation by a magnetic resistance due to the cooling hole is suppressed to improve efficiency.Type: GrantFiled: April 22, 2013Date of Patent: April 3, 2018Assignee: Mitsubishi Electric CorporationInventors: Hirohisa Yokota, Takuma Sasai, Moriyuki Hazeyama, Shinsuke Kayano
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Patent number: 9893598Abstract: A magnet temperature estimation device includes: a voltage detector (1) for detecting a voltage at a time when a winding is energized; a high-order component detector (2) for detecting a high-order component of the voltage; a reference database (3) for storing in advance, as a table, a correspondence relationship between the high-order component and two or more parameters, which include a magnet temperature and another one or more parameters, as parameters affecting the voltage from which the high-order component is detected; a parameter value detector (4) for detecting a value of the another one or more parameters; and a magnet temperature estimator (5) for estimating a magnet temperature corresponding to the high-order component detected by the high-order component detector based on the another one or more parameters detected by the parameter value detector and the table stored in the reference database.Type: GrantFiled: April 26, 2013Date of Patent: February 13, 2018Assignee: Mitsubishi Electric CorporationInventors: Shinsuke Kayano, Masaya Inoue, Shinji Nishimura
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Patent number: 9735631Abstract: Permanent magnets that constitute the single magnetic poles are constituted by n permanent magnet segments, the n permanent magnet segments being configured such that shapes and directions of orientation thereof have mirror symmetry relative to a plane that passes through a magnetic pole center and that includes a central axis of the rotor core, and being oriented such that a permanent magnet segment that is further away from the magnetic pole center in a circumferential direction has a smaller angle of orientation, and the permanent magnet segment that is positioned further away from the magnetic pole center in the circumferential direction being produced so as to have an approximately fan-shaped cross-sectional shape in which a radial width is wider than a circumferential width.Type: GrantFiled: May 22, 2012Date of Patent: August 15, 2017Assignee: Mitsubishi Electric CorporationInventors: Shinsuke Kayano, Masaya Inoue, Shinji Nishimura, Moriyuki Hazeyama, Takuma Sasai
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Patent number: 9595851Abstract: Permanent magnets that form individual magnetic poles are configured by arranging three magnet blocks to be spaced apart from each other circumferentially, the three magnet blocks are each formed such that cross-sectional shapes that are perpendicular to a central axis of a rotor core are radially outwardly convex, and circumferential widths are narrower in magnet blocks that are further away from a magnetic pole center, and the three magnet blocks that are arranged circumferentially are formed to have mirror symmetry relative to a plane that passes through the magnetic pole center and the central axis of the rotor core.Type: GrantFiled: January 17, 2014Date of Patent: March 14, 2017Assignee: MITSUBISHI ELECTRIC CORPORATIONInventors: Moriyuki Hazeyama, Takuma Sasai, Shinsuke Kayano, Masaya Inoue, Shinji Nishimura, Akihiro Daikoku
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Publication number: 20160126797Abstract: A motor, which can reduce a shaft current by a cheap configuration and has a high reliability, is provided. A motor which is provided between an internal combustion engine and a transmission and installed in a housing for connecting the internal combustion engine and the transmission, in which a number of magnetic poles of a rotor is “10×n” (n is a natural number), and a number of teeth of a stator is “12×n” (n is a natural number); and a rotary shaft of the rotor, bearings for supporting the rotary shaft, and the housing are composed of electric conductors; and an electric conductor circuit, which includes the rotary shaft, the bearings, and the housing and is interlinked to the stator, is formed.Type: ApplicationFiled: October 8, 2013Publication date: May 5, 2016Applicant: Mitsubishi Electric CorporationInventors: Shinji NISHIMURA, Shinsuke KAYANO
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Publication number: 20160043615Abstract: A magnet temperature estimation device includes: a voltage detector (1) for detecting a voltage at a time when a winding is energized; a high-order component detector (2) for detecting a high-order component of the voltage; a reference database (3) for storing in advance, as a table, a correspondence relationship between the high-order component and two or more parameters, which include a magnet temperature and another one or more parameters, as parameters affecting the voltage from which the high-order component is detected; a parameter value detector (4) for detecting a value of the another one or more parameters; and a magnet temperature estimator (5) for estimating a magnet temperature corresponding to the high-order component detected by the high-order component detector based on the another one or more parameters detected by the parameter value detector and the table stored in the reference database.Type: ApplicationFiled: April 26, 2013Publication date: February 11, 2016Applicant: Mitsubishi Electric CorporationInventors: Shinsuke KAYANO, Masaya INOUE, Shinji NISHIMURA
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Publication number: 20160006307Abstract: According to an electric motor, a cooling hole is formed outside of a circular arc-like region having an intersection between extension lines from inner side surfaces of adjacent permanent magnets as a center of the circular arc-like region and a distance between the intersection and an intermediate point on the side surface of the permanent magnet as a radius of the circular arc-like region. Thus, heat generation by a magnetic resistance due to the cooling hole is suppressed to improve efficiency.Type: ApplicationFiled: April 22, 2013Publication date: January 7, 2016Applicant: Mitsubishi Electric CorporationInventors: Hirohisa YOKOTA, Takuma SASAI, Moriyuki HAZEYAMA, Shinsuke KAYANO