Patents by Inventor Shinsuke Sugie
Shinsuke Sugie has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 7563498Abstract: According to one aspect of a preferred embodiment of the present invention, a carpet for vehicles comprises a surface skin layer 2 and a sound absorption layer 3 made of a nonwoven fabric integrally bonded to the surface skin layer 2 via an adhesive resin layer 4. The adhesive resin layer 4 is constituted by an air permeable resin layer formed by melting thermoplastic resin powder having a particle diameter of not smaller than 320 ?m but not larger than 1,000 ?m. An adhered amount of the thermoplastic resin powder is 180 to 500 g/m2. Air permeability of the entire carpet in a thickness direction thereof is 10 to 26 cm3/cm2·sec. With this structure, excellent sound absorption performance can be exerted against noise entering into an inside space of a vehicle from the above side, such as, the roof, doors, or windows, as well as noise entering from the lower side.Type: GrantFiled: November 5, 2007Date of Patent: July 21, 2009Assignee: Suminoe Textile Co., Ltd.Inventors: Kazufumi Shimizu, Shinsuke Sugie
-
Publication number: 20080149419Abstract: A sound absorbing carpet according to the present invention is characterized in that a sound absorbing nonwoven fabric layer is integrally bonded to a lower surface side of the surface skin material layer via an adhesive film layer made of thermoplastic resin, and a part of fibers constituting the sound absorbing nonwoven fabric layer are constituted by thick fibers of 11 to 220 desitex, and the adhesive film layer is provided with a number of permeable pores formed by being contacted by the thick fibers.Type: ApplicationFiled: February 13, 2008Publication date: June 26, 2008Applicant: Suminoe Textile Co., Ltd.Inventors: Kazufumi Shimizu, Osamu Tomita, Shinsuke Sugie
-
Publication number: 20080131647Abstract: According to one aspect of a preferred embodiment of the present invention, a carpet for vehicles comprises a surface skin layer 2 and a sound absorption layer 3 made of a nonwoven fabric integrally bonded to the surface skin layer 2 via an adhesive resin layer 4. The adhesive resin layer 4 is constituted by an air permeable resin layer formed by melting thermoplastic resin powder having a particle diameter of not smaller than 320 ?m but not larger than 1,000 ?m. An adhered amount of the thermoplastic resin powder is 180 to 500 g/m2. Air permeability of the entire carpet in a thickness direction thereof is 10 to 26 cm3/cm2·sec. With this structure, excellent sound absorption performance can be exerted against noise entering into an inside space of a vehicle from the above side, such as, the roof, doors, or windows, as well as noise entering from the lower side.Type: ApplicationFiled: November 5, 2007Publication date: June 5, 2008Applicant: Suminoe Textile Co., Ltd.Inventors: Kazufumi Shimizu, Shinsuke Sugie
-
Publication number: 20070036936Abstract: A method of manufacturing a mat for use in an automobile according to the present invention includes a first application step for applying first water type resin emulsion 31 containing water repellent agent onto one surface of a nonwoven fabric 30, a second application step for applying second water type resin emulsion 32 containing resin having a glass transition temperature of 55° C. or below onto the first water type resin emulsion applied surface of the nonwoven fabric 30, and a lamination step for integrally laminating a surface skin material on the other surface of the nonwoven fabric 30 after the second application step. With this manufacturing method, a mat for use in an automobile excellent in sound absorbing performance and slip prevention performance with respect to the underneath or bottom surface can be manufactured.Type: ApplicationFiled: July 12, 2006Publication date: February 15, 2007Applicant: SUMINOE TEXTILE CO., LTD.Inventors: Kazuhumi Shimizu, Shinsuke Sugie
-
Publication number: 20060003142Abstract: A sound absorbing carpet according to the present invention is characterized in that a sound absorbing nonwoven fabric layer 6 is integrally laminated on a lower surface side of a surface skin material layer 10, and flat cross-sectional fibers are used as at least a part of fibers constituting the sound absorbing nonwoven fabric layer 6. Furthermore, another sound absorbing carpet according to the present invention is characterized in that a sound absorbing nonwoven fabric layer is integrally bonded to a lower surface side of the surface skin material layer via an adhesive film layer made of thermoplastic resin, and a part of fibers constituting the sound absorbing nonwoven fabric layer are constituted by thick fibers of 11 to 220 desitex, and the adhesive film layer is provided with a number of permeable pores formed by being contacted by the thick fibers.Type: ApplicationFiled: May 25, 2005Publication date: January 5, 2006Applicant: SUMINOE TEXTILE CO., LTD.Inventors: Kazufumi Shimizu, Osamu Tomita, Shinsuke Sugie
-
Publication number: 20050287335Abstract: An upper surface layer 2 and a nonwoven fabric sound absorption layer 3 are integrally secured via an air permeable adhesive resin layer 4 formed by melting thermoplastic resin powder, and the air permeability of the thickness direction of the entire carpet 1 falls within the range of 1 to 50 cm3/cm2·second. This effectively absorbs noise from the upper side entering via a roof, doors and windows as well as noise from the lower side. The carpet can be manufactured by scattering thermoplastic resin powder on an upper surface member, heating the thermoplastic resin powder into melted thermoplastic resin, placing a nonwoven fabric on the upper surface member via the melted thermoplastic resin, and pressing the nonwoven fabric and the upper surface member in a laminated state. It is preferable that powder of particle size of 90 to 10,000 ?m is scattered in the amount of 5 to 500 g/m2.Type: ApplicationFiled: May 23, 2005Publication date: December 29, 2005Inventors: Kazufumi Shimizu, Shinsuke Sugie
-
Publication number: 20050208261Abstract: An upper surface layer 2 and a nonwoven fabric sound absorption layer 3 are integrally secured via an air permeable adhesive resin layer 4 formed by melting thermoplastic resin powder, and the air permeability of the thickness direction of the entire carpet 1 falls within the range of 1 to 50 cm3/cm2·second. This effectively absorbs noise from the upper side entering via a roof, doors and windows as well as noise from the lower side. The carpet can be manufactured by scattering thermoplastic resin powder on an upper surface member, heating the thermoplastic resin powder into melted thermoplastic resin, placing a nonwoven fabric on the upper surface member via the melted thermoplastic resin, and pressing the nonwoven fabric and the upper surface member in a laminated state. It is preferable that powder of particle size of 90 to 10,000 ?m is scattered in the amount of 5 to 500 g/m2.Type: ApplicationFiled: May 23, 2005Publication date: September 22, 2005Applicant: SUMINOE TEXTILE CO., LTD.Inventors: Kazufumi Shimizu, Shinsuke Sugie
-
Publication number: 20030152742Abstract: An upper surface layer 2 and a nonwoven fabric sound absorption layer 3 are integrally secured via an air permeable adhesive resin layer 4 formed by melting thermoplastic resin powder, and the air permeability of the thickness direction of the entire carpet 1 falls within the range of 1 to 50 cm3/cm2·second. This effectively absorbs noise from the upper side entering via a roof, doors and windows as well as noise from the lower side. The carpet can be manufactured by scattering thermoplastic resin powder on an upper surface member, heating the thermoplastic resin powder into melted thermoplastic resin, placing a nonwoven fabric on the upper surface member via the melted thermoplastic resin, and pressing the nonwoven fabric and the upper surface member in a laminated state. It is preferable that powder of particle size of 90 to 10,000 &mgr;m is scattered in the amount of 5 to 500 g/m2.Type: ApplicationFiled: December 19, 2002Publication date: August 14, 2003Inventors: Kazufumi Shimizu, Shinsuke Sugie