Patents by Inventor Shohji Nagano

Shohji Nagano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11952646
    Abstract: Provided is a grain-oriented electrical steel sheet including a base steel sheet, an intermediate layer which is disposed in contact with the base steel sheet and mainly includes silicon oxide, and an insulation coating which is disposed in contact with the intermediate layer and mainly includes phosphate and colloidal silica, in which the base steel sheet contains predetermined chemical composition, BN having an average particle size of 50 to 300 nm is present, when an emission intensity of B is measured using glow discharge emission analysis, predetermined conditions are satisfied, and a ratio of a major axis to a minor axis of BN is 1.5 or less.
    Type: Grant
    Filed: January 16, 2020
    Date of Patent: April 9, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Masato Yasuda, Yoshihiro Arita, Masaru Takahashi, Yoshiyuki Ushigami, Shohji Nagano
  • Publication number: 20220119906
    Abstract: A grain-oriented electrical steel sheet of the present invention has a base steel sheet, an amorphous oxide layer formed on the base steel sheet, and a tension-insulation coating formed on the amorphous oxide layer, in which the base steel sheet contains, as a chemical composition, by mass %, C: 0.085% or less, Si: 0.80 to 7.00%, Mn: 1.50% or less, acid-soluble Al: 0.065% or less, S: 0.013% or less, Cu: 0 to 0.80%, N: 0 to 0.012%, P: 0 to 0.50%, Ni: 0 to 1.00%, Sn: 0 to 0.30%, and Sb: 0 to 0.30%, a remainder is Fe and an impurity, a surface glossiness Gs20(A) in a direction parallel to a rolling direction is 2.0 to 70, and a surface glossiness Gs20(B) in a direction perpendicular to the rolling direction is 2.0 to 70.
    Type: Application
    Filed: January 16, 2020
    Publication date: April 21, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Yoshihiro ARITA, Shunsuke OKUMURA, Shohji NAGANO
  • Publication number: 20220119905
    Abstract: A method for producing a grain oriented electrical steel sheet includes a decarburization annealing process where an oxidation degree PH2O/PH2 is controlled, an annealing separator applying process where a mass ratio of MgO and Al2O3 in an annealing separator is controlled, a final annealing process where an oxidation degree is controlled when atmosphere includes hydrogen or a dew point is controlled when atmosphere consists of inert gas, and an insulation coating forming process where a baking temperature and a heat treatment temperature are controlled.
    Type: Application
    Filed: January 16, 2020
    Publication date: April 21, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Yoshiyuki USHIGAMI, Shuichi NAKAMURA, Shohji NAGANO, Shunsuke OKUMURA
  • Publication number: 20220112573
    Abstract: A method for producing a grain oriented electrical steel sheet includes a decarburization annealing process where an oxidation degree PH2O/PH2 is controlled, an annealing separator applying process where a mass ratio of MgO and Al2O3 in an annealing separator is controlled, a final annealing process where an oxidation degree is controlled when atmosphere includes hydrogen or a dew point is controlled when atmosphere consists of inert gas, and an insulation coating forming process where a baking temperature and a heat treatment temperature are controlled.
    Type: Application
    Filed: January 16, 2020
    Publication date: April 14, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Yoshiyuki USHIGAMI, Shuichi NAKAMURA, Shunsuke OKUMURA, Shohji NAGANO
  • Publication number: 20220098691
    Abstract: A method for manufacturing a grain-oriented electrical steel sheet includes: heating a steel slab having a prescribed chemical composition to lower than 1250° C. and subjecting the steel slab to hot rolling to obtain a hot-rolled steel sheet; performing hot-band annealing on the hot-rolled steel sheet; pickling the hot-rolled steel sheet which has been subjected to the hot-band annealing; subjecting the hot-rolled steel sheet which has been subjected to the pickling to cold rolling to obtain a cold-rolled steel sheet having a final sheet thickness d of 0.15 to 0.23 mm; performing a decarburization nitriding treatment including decarburization annealing and nitriding on the cold-rolled steel sheet; performing final annealing on the cold-rolled steel sheet which has been subjected to the decarburization nitriding treatment; and then applying a coating liquid for insulation coating formation to the cold-rolled steel sheet which has been subjected to the final annealing and baking the cold-rolled steel sheet.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 31, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masato YASUDA, Masaru TAKAHASHI, Yoshiyuki USHIGAMI, Shohji NAGANO, Yoichi ZAIZEN
  • Publication number: 20220090245
    Abstract: This grain-oriented electrical steel sheet does not have a forsterite film present between a base steel sheet and a tension-insulation coating, in which the base steel sheet contains a predetermined element in a predetermined amount, and in a case in which a cross section perpendicular to a rolling direction of the base steel sheet is viewed, when a region having a length of 10 ?m from a surface of the base steel sheet toward the inside of the base steel sheet in a sheet thickness direction of the base steel sheet and a length of 20 mm in a direction perpendicular to the sheet thickness direction is an observation region, needle-like inclusions having a length of 1 ?m or more are not present in the observation region.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 24, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Yoshihiro ARITA, Shunsuke OKUMURA, Shohji NAGANO
  • Publication number: 20220090240
    Abstract: A method of manufacturing a grain-oriented electrical steel sheet according to the present invention includes a process of executing hot rolling on a slab to obtain a hot-rolled sheet; a process of executing hot-rolled sheet annealing on the hot-rolled sheet to obtain an annealed hot-rolled sheet; a process of executing cold rolling on the annealed hot-rolled sheet to obtain a cold-rolled sheet; a process of executing decarburization annealing on the cold-rolled sheet to obtain a decarburization annealed sheet; a process of applying an annealing separator containing alumina as a main component to the decarburization annealed sheet; and a process of executing final annealing on the decarburization annealed sheet to which the annealing separator is applied, wherein the annealing separator contains 28% to 50% by mass of MgO, and wherein an application amount of the annealing separator is 6.0 to 14.0 g/m2 per one surface of the decarburization annealed sheet.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 24, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Shunsuke OKUMURA, Shohji NAGANO
  • Publication number: 20220081744
    Abstract: Provided is a grain-oriented electrical steel sheet including a base steel sheet, an intermediate layer which is disposed in contact with the base steel sheet and mainly includes silicon oxide, and an insulation coating which is disposed in contact with the intermediate layer and mainly includes phosphate and colloidal silica, in which the base steel sheet contains predetermined chemical composition, BN having an average particle size of 50 to 300 nm is present, when an emission intensity of B is measured using glow discharge emission analysis, predetermined conditions are satisfied, and a ratio of a major axis to a minor axis of BN is 1.5 or less.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 17, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masato YASUDA, Yoshihiro ARITA, Masaru TAKAHASHI, Yoshiyuki USHIGAMI, Shohji NAGANO
  • Patent number: 11225706
    Abstract: A grain-oriented electrical steel sheet includes a steel sheet and an amorphous oxide layer that is formed on the steel sheet, in which the steel sheet includes, as a chemical composition, by mass %, C: 0.085% or less, Si: 0.80% to 7.00%, Mn: 1.50% or less, acid-soluble Al: 0.065% or less, S: 0.013% or less, Cu: 0% to 0.80%, N: 0% to 0.012%, P: 0% to 0.50%, Ni: 0% to 1.00%, Sn: 0% to 0.30%, Sb: 0% to 0.30%, and a remainder of Fe and impurities, and a NSIC value of a surface is 4.0% or more, the NSIC value being obtained by measuring an image clearness of the surface using an image clearness measuring device.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: January 18, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Shinsuke Takatani, Kenichi Murakami, Yoshiyuki Ushigami, Shunsuke Okumura, Shohji Nagano
  • Patent number: 11145446
    Abstract: A grain-oriented electrical steel sheet includes: a steel sheet; an oxide layer including SiO2 that is formed on the steel sheet; and a tension-insulation coating that is formed on the oxide layer, in which the steel sheet includes, as a chemical composition, by mass %, C: 0.085% or less, Si: 0.80% to 7.00%, Mn: 1.00% or less, acid-soluble Al: 0.065% or less, S: 0.013% or less, Cu: 0% to 0.80%, N: 0% to 0.012%, P: 0% to 0.50%, Ni: 0% to 1.00%, Sn: 0% to 0.30%, Sb: 0% to 0.30%, and a remainder of Fe and impurities, the tension-insulation coating includes a chromium compound, and the Fe content in the oxide layer and the tension-insulation coating is 70 mg/m2 to 250 mg/m2.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: October 12, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Shinsuke Takatani, Shunsuke Okumura, Shohji Nagano, Takashi Kataoka
  • Publication number: 20200190644
    Abstract: A grain-oriented electrical steel sheet includes a steel sheet and an amorphous oxide layer that is formed on the steel sheet, in which the steel sheet includes, as a chemical composition, by mass %, C: 0.085% or less, Si: 0.80% to 7.00%, Mn: 1.50% or less, acid-soluble Al: 0.065% or less, S: 0.013% or less, Cu: 0% to 0.80%, N: 0% to 0.012%, P: 0% to 0.50%, Ni: 0% to 1.00%, Sn: 0% to 0.30%, Sb: 0% to 0.30%, and a remainder of Fe and impurities, and a NSIC value of a surface is 4.0% or more, the NSIC value being obtained by measuring an image clearness of the surface using an image clearness measuring device.
    Type: Application
    Filed: July 13, 2018
    Publication date: June 18, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Kenichi MURAKAMI, Yoshiyuki USHIGAMI, Shunsuke OKUMURA, Shohji NAGANO
  • Publication number: 20200176156
    Abstract: A grain-oriented electrical steel sheet includes: a steel sheet; an oxide layer including SiO2 that is formed on the steel sheet; and a tension-insulation coating that is formed on the oxide layer, in which the steel sheet includes, as a chemical composition, by mass %, C: 0.085% or less, Si: 0.80% to 7.00%, Mn: 1.00% or less, acid-soluble Al: 0.065% or less, S: 0.013% or less, Cu: 0% to 0.80%, N: 0% to 0.012%, P: 0% to 0.50%, Ni: 0% to 1.00%, Sn: 0% to 0.30%, Sb: 0% to 0.30%, and a remainder of Fe and impurities, the tension-insulation coating includes a chromium compound, and the Fe content in the oxide layer and the tension-insulation coating is 70 mg/m2 to 250 mg/m2.
    Type: Application
    Filed: July 13, 2018
    Publication date: June 4, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Shunsuke OKUMURA, Shohji NAGANO, Takashi KATAOKA
  • Publication number: 20200123632
    Abstract: An grain-oriented electrical steel sheet according to the present invention includes: a base steel sheet; an oxide layer that is formed on the base steel sheet and is formed of amorphous SiO2; and a tension-insulation coating that is formed on the oxide layer. The base steel sheet includes, as a chemical composition, by mass %. C: 0.085% or less, Si: 0.80% to 7.00%, Mn: 1.00% or less, acid-soluble Al: 0.065% or less. Seq represented by S+0.406.Se: 0.050% or less, and a remainder consisting of Fe and unavoidable impurities. FWHM that is a half width of a peak of cristobalite type aluminum phosphate obtained by X-ray diffraction satisfies (i) when X-ray diffraction is performed using a Co—K? excitation source, a half width (FWHM-Co) of a peak appearing at 2?=24.8° is 2.5 degree or less, or (ii) when X-ray diffraction is performed using a Cu—K? excitation source, a half width (FWHM-Cu) of a peak appearing at 2?=21.3° is 2.1 degree or less.
    Type: Application
    Filed: July 13, 2018
    Publication date: April 23, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Masaru TAKAHASHI, Kazumi MIZUKAMI, Shunsuke OKUMURA, Shohji NAGANO
  • Patent number: 10297375
    Abstract: A method of manufacturing a grain-oriented electrical steel sheet, includes: a laser processing process of forming a laser processed portion by irradiating a region on one end side of a steel sheet in a width direction after being subjected to a cold rolling process with a laser beam along a rolling direction of the steel sheet; and a finish annealing process of coiling the steel sheet with the laser processed portion formed thereon in a coil shape and performing a finish annealing on the coil-shaped steel sheet. In the laser processing process, a melted-resolidified portion having a depth of greater than 0% and equal to or less than 80% of a sheet thickness of the steel sheet is formed by the irradiation of the laser beam at a position corresponding to the laser processed portion.
    Type: Grant
    Filed: November 6, 2013
    Date of Patent: May 21, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Koji Hirano, Yoshio Nakamura, Shohji Nagano, Seiichiro Cho
  • Publication number: 20160284454
    Abstract: A method of manufacturing a grain-oriented electrical steel sheet, includes: a laser processing process of forming a laser processed portion by irradiating a region on one end side of a steel sheet in a width direction after being subjected to a cold rolling process with a laser beam along a rolling direction of the steel sheet; and a finish annealing process of coiling the steel sheet with the laser processed portion formed thereon in a coil shape and performing a finish annealing on the coil-shaped steel sheet. In the laser processing process, a melted-resolidified portion having a depth of greater than 0% and equal to or less than 80% of a sheet thickness of the steel sheet is formed by the irradiation of the laser beam at a position corresponding to the laser processed portion.
    Type: Application
    Filed: November 6, 2013
    Publication date: September 29, 2016
    Inventors: Koji HIRANO, Yoshio NAKAMURA, Shohji NAGANO, Seiichiro CHO
  • Patent number: 8900688
    Abstract: To provide a grain oriented electrical steel sheet that can securely suppress propagation of lateral strain, and can make a product even from a portion where the lateral strain occurs. A grain oriented electrical steel sheet of the present invention has a linearly altered portion 14 generated in a glass coating film 12 at one of side edges of a steel sheet 11, in a continuous line or in a discontinuous broken line in a direction parallel with a rolling direction of the steel sheet, and having a composition different from a composition in other portions of the glass coating film. An average value of a deviation angle of a direction of an axis of easy magnetization of crystal grains relative to the rolling direction is 0° or more and 20° or less in a base metal iron portion of the steel sheet 11 at a position along a width direction of the steel sheet, the position corresponding to the linearly altered portion 14.
    Type: Grant
    Filed: May 28, 2012
    Date of Patent: December 2, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Tatsuhiko Sakai, Yoshio Nakamura, Kazuyuki Tashiro, Shohji Nagano, Shuichi Yamazaki, Koji Hirano
  • Publication number: 20140106130
    Abstract: To provide a grain oriented electrical steel sheet that can securely suppress propagation of lateral strain, and can make a product even from a portion where the lateral strain occurs. A grain oriented electrical steel sheet of the present invention has a linearly altered portion 14 generated in a glass coating film 12 at one of side edges of a steel sheet 11, in a continuous line or in a discontinuous broken line in a direction parallel with a rolling direction of the steel sheet, and having a composition different from a composition in other portions of the glass coating film. An average value of a deviation angle of a direction of an axis of easy magnetization of crystal grains relative to the rolling direction is 0° or more and 20° or less in a base metal iron portion of the steel sheet 11 at a position along a width direction of the steel sheet, the position corresponding to the linearly altered portion 14.
    Type: Application
    Filed: May 28, 2012
    Publication date: April 17, 2014
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Tatsuhiko Sakai, Yoshio Nakamura, Kazuyuki Tashiro, Shohji Nagano, Shuichi Yamazaki, Koji Hirano